scholarly journals Antiwear Performance Evaluation of Halloysite Nanotube (HNT) Filled Polymer Nanocomposites

Polymer nanocomposites containing various types of reinforcements and fillers are oftenly used in applications such as sliding elements in the machine and automotive parts, gear assemblies etc., in which tribological performance parameters viz. friction and wear are the major issues. In this work, the specific wear rate of HNT filler loading (0-4wt %) in Glass-Epoxy nanocomposites fabricated by vacuum bagging technique are evaluated experimentally. For this purpose, the specimens are prepared and tests are conducted as per the ASTM G-99 standard for a number of trials with the assistance of a pin-on-disc machine by varying load and speed values, keeping time and track diameter constant. The results obtained from experiments reveals that reduction in specific wear rate and the amount of material loss is quite significant for HNT loaded specimens when compared with neat sample even at higher operating conditions. This indicates that HNT comprises of hard ceramic elements viz. SiO2 and Al2O3 which eventually enhances the antiwear behaviour of prepared nanocomposites. Finally, a study on wear mechanisms and morphologies are carried out by analyzing the worn surfaces through SEM micrographs.

Author(s):  
Kingsford Koranteng ◽  
Heyan Li ◽  
Biao Ma ◽  
Chengnan Ma

Studies have shown that reinforced paper-based friction material with 600 µm carbon fiber length possesses a high dynamic friction coefficient but is subjected to abrasive wear during sliding contact. This work is devoted to further investigate the effect of operating variables on this friction material subjected to high operating conditions. A pin-on-disc test was carried out to determine the tribological behavior of this friction material sliding against 65Mn steel. The friction and wear rate results from measurements were discussed. The highest friction value of about 0.3 was obtained by varying the applied load at 120 N while the lowest friction value close to 0.02 was obtained when the sliding speed was 0.026 m/s. Increasing the sliding speed above 0.30 m/s caused constant temperature (175 °C) to fluctuate due to high friction heat generation on the sliding surface. The highest wear rate was 1.42 × 10−15m3/Nm by varying the sliding speed at 1.31 m/s. In contrast, the lowest wear rate was 2.1 × 10−16m3/Nm when the temperature was at 400 °C.


2012 ◽  
Vol 472-475 ◽  
pp. 618-621 ◽  
Author(s):  
Li Li Duan ◽  
Xu Ran

Copper-graphite composites were fabricated by spark plasma sintering (SPS) and cold-pressed (CP) processing using a mixture of copper and graphite powders mechanically alloyed. Pin-on-disc wear was used to evaluate the tribological behavior of copper-graphite composites. The results show that the coefficient friction and wear rate decreased considerably with increasing graphite content; with increasing the sintering temperature, the coefficient friction and wear rate just decreased in the same way. XPS analysis of worn surface indicated that better tribological properties are due to a lubricious film covering almost entire worn surface. The presence of this tribolayer improves the friction and wear characteristics when the tribolayer covers almost entire wear surface it effectively restricts metal to metal contact between pin and disc.


2010 ◽  
Vol 150-151 ◽  
pp. 1106-1109 ◽  
Author(s):  
Yong Kun Wang ◽  
Li Chen ◽  
Zhi Wei Xu

The glass fiber (GF) reinforced epoxy (EP) composites filled by nano-Al2O3, nano-TiO2, nano-SiO2 and multi-walled carbon nanotubes (MWCNTs) were prepared. The friction and wear behavior of composites under dry condition were evaluated with block-on-ring friction and wear tester. The morphologies of the worn surfaces of the composites were analyzed by scanning electric microscopy (SEM). The results show that 0.5 wt% MWCNTs and nano-TiO2 can significantly lower the friction coefficient and specific wear rate of composites, respectively, while 0.5 wt% nano-SiO2 and nano-Al2O3 can slightly lower the friction coefficient and specific wear rate of the composites.


2021 ◽  
Vol 9 ◽  
Author(s):  
R. Kousik Kumaar ◽  
◽  
K. Somasundara Vinoth ◽  
Kavitha M ◽  
◽  
...  

This article aims in exploring the dry sliding wear performances on the aluminum (AA7075) metal matrix composites reinforced with molybdenum disulphide which is a solid lubricant using response surface methodology (RSM). Specific Wear Rate (SWR) for the AA7075 pure alloy, AA7075+2wt% molybdenum disulphide and AA7075+4wt% molybdenum disulphide were measured according to ASTM G99 standards in pin-on-disc apparatus. Design of experiments was selected with changed parameters like the varying percentage of molybdenum disulphide (%), applied load (N), and sliding velocity (m/s) based on Central Composite Design in response surface methodology considering them as continuous factors. Experiments for the specific wear rate of pure alloy and the composites were conducted. The volume loss was measured using the pin-on-disc apparatus from which the specific wear rate value was calculated. The obtained results are analyzed and a mathematical model was formulated using the response surface methodology. The optimum level parameters for the specific wear rate has been identified and the results of the experiment specify that the sliding velocity and molybdenum disulphide percentage have a substantial role in controlling the wear behaviour of composites when compared with the other parameter. The optimum condition for the specific wear rate was identified and experimented with for studying the result.


2020 ◽  
Vol 170 ◽  
pp. 01025
Author(s):  
Tushar Gadekar ◽  
Dinesh Kamble

Friction and wear in dynamic parts is the primary reason for energy loss in gearbox lubrication system and this can be optimized by utilizing modified lubricant. The tribological nature of gearbox system is critically affected by factors such as type of lubricant, loading & speed etc. In latest years, multiple advanced oil and modern tribological techniques & instruments have been utilized to investigate behaviour of oil like pin on disc, Fourball tester etc. This paper presents comparative investigation of oil blended with additive for two different conditions using prediction model & RSM. The design of experimentations has been conducted by using response surface methodology. The value of inputs parameters such as concentration, load & sliding velocity ranges from 0.5 to 5 %, 60 to 100 N and 0.65 to 1.5 m/s, respectively are utilized to evaluate the outcomes of coefficient of friction and specific wear rate. At the end results from Prediction equations are compared with experimental literature based outcomes to signify the effect of parameters like blend %, load & Sliding speed. The Coefficient of friction model showed 47.57 % more closer outcomes as compared to the Specific wear rate model for specific variation of unknown parameters for pin on disc setup in oil.


Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1805
Author(s):  
Yu ◽  
Zhang ◽  
Tang ◽  
Gao

(1) In order to improve the properties of antifriction and wear resistance of polyimide (PI) composite under high temperature conditions, (2) 3-Aminopropyltriethoxysilane (APTES) and Lanthanum (La) salt modifications were employed to manufacture poly-p-phenylenebenzobisoxazole (PBO)/PI composites with different interface properties. The representative ambient temperatures of 130 and 260 °C were chosen to study the friction and wear behavior of composites with different interface properties. (3) Results revealed that while both modification methods can improve the chemical activity of the surface of PBO fibers, the La salt modification is more effective. The friction coefficient of all composites decreases with the increase of sliding velocity and load at two temperatures, and the specific wear rate is increases. Contrary to the situation in the 130 °C environment, the wear resistance of the unmodified composite in the 260 °C environment is greatly affected by the sliding velocity and load, while the modified composites are less affected. Under the same test parameters, the PBO–La/PI composite has the lowest specific wear rate and friction coefficient, and (4) La salt modification is a more effective approach to improve the properties of antifriction and wear resistance of PI composite than APTES modification in high ambient temperatures.


Author(s):  
P. Rajendra Prasad ◽  
J. N. Prakash ◽  
L. H. Manjunath ◽  
P. Venkateshwar Reddy

Usage of synthetic fiber reinforced composites has increased rapidly because of their excellent properties such that it acts as a replacement for metals in the recent days. The physical and wear properties of Ultra-High Molecular Weight Polyethylene (UHMWPE) fabric reinforced epoxy composites have been studied in this present work. Using pin-on-disc test rig, dry-sliding wear of test specimens have been tested against disc of EN31 steel material. The plain woven bi-directional 200gsm and 240gsm UHMWPE fabric reinforced epoxy composites were fabricated by hand lay-up method at room temperature. All the tests were conducted as per the Taguchi’s L9 orthogonal-array. The process parameters considered in the present study is load, sliding velocity and sliding time with three levels each. Specific wear rate is considered as the response variable.  Optimization is carried out to find best combination of parameters on specific wear rate.  From the results, it is evident that load has greater influence on specific wear rate than other two considered parameters.  Scanning Electron Microscopy (SEM) analysis was also carried out to examine the matrix distribution over fabric (reinforcement) and also their bonding between reinforcement and matrix.


Author(s):  
Gao Wen ◽  
Chongsheng Long ◽  
Tang Rui ◽  
Jiping Wang

Carbon fiber reinforced carbon-silicon carbide composites (C/C-SiC) were prepared by chemical volume infiltration (CVI) method and reaction melt infiltration (RMI) technique of silicon liquid to carbon reinforce carbon matrix composites. The friction and wear behaviors of C/C-SiC composites at various loads and sliding speeds were investigated by MRH-3 block-on-ring tribometer at room temperature under water lubricating conditions. Furthermore, the morphologies, phase of the worn surface and the debris were observed, examined and analyzed by scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDAX) respectively. Experimental results showed that the C/C-SiC composites had a better wear resistence, and the friction coefficient under water lubricated conditions is about 0.02–0.06. The influence of sliding speed on the friction coefficients and the specific wear rate of C/C-SiC is more obvious than that of normal load when the load is less than 200N (inclueded200N). The friction coefficient and the specific wear rate of C/C-SiC decreased as the sliding velocity increased. At the sliding speed higher than 2m/s, the friction coefficient is less than 0.02. The specific wear rates is at a low level about (2×10−7mm3/Nm–5×10−8mm3/Nm).


Author(s):  
Y. Sakano ◽  
T. Iwai ◽  
Y. Shoukaku

The friction and wear properties of polymer were investigated under a hydrogen atmosphere, by using PTFE (polytetrafluoroethylene) and two kinds of PTFE composites. Experiments were also conducted in air, nitrogen, and vacuum environment. The experiment carried out by pin-on-disk friction and wears apparatus in the vacuum chamber. Pin specimens are no filling PTFE, Gr-filled PTFE (Gr filled with 25 wt%) and MoS2–filled PTFE (MoS2 filled with 25 wt%). Friction disk is aluminum alloy 6061-T6 with 0.02μm surface roughness. Aluminum alloy 6061-T6 is able to use for apparatus for hydrogen. After experiments, specific wear rate was calculated, specimen surface, wear track and wear debris were observed, surface profile of the wear track were measured. The specific wear rate of unfilled PTFE and PTFE/MoS2 of in air was lower than the other atmospheres. The A6061-T6 disk was worn by PTFE pin specimens and in the case of wear track was much rougher, the specific wear rate of pin specimens tended to increase without unfilled PTFE in air and PTFE/Gr.


Author(s):  
Gurtej Singh ◽  
Mohammad Farooq Wani ◽  
Mohammad Marouf Wani

Friction and wear are the main causes of energy dissipation in automotive engines. To minimize the frictional power losses, it is extremely important to improve the tribological characteristics of ring/liner assembly which accounts for almost 40–50% frictional power losses. The present study attempts to mitigate friction and wear of the ring/liner tribo-pair using GNP/SAE 15W40 nano-lubricant. To simulate the ring/liner interface, the tribological performance of nano-lubricants was assessed using a tribometer based on ASTMG181 standard under various operating conditions. The coefficient of friction (COF) and wear rate lowered using graphene nano-lubricants (GNL). The tribological results showed that friction coefficient, wear rate, and surface roughness of piston ring improved in the range 17.71%–42.33%, 25%–40.62%, and 61%, respectively, under GNL lubricating conditions during the boundary lubrication. Further, the characterization of wear tracks of piston ring and cylinder liner confirmed tribo-film formation on worn surfaces resulting in decreased COF and wear rate.


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