Tribological evaluation of piston ring/cylinder liner assembly in automotive engines using GNP as a lubricant additive

2021 ◽  
pp. 095440622110553
Author(s):  
Gurtej Singh ◽  
Mohammad Farooq Wani ◽  
Mohammad Marouf Wani
Keyword(s):  
Wear Rate ◽  
Friction And Wear ◽  
Piston Ring ◽  
Film Formation ◽  
Cylinder Liner ◽  
Lubricant Additive ◽  
Operating Conditions ◽  
Power Losses ◽  
Automotive Engines ◽  
The Coefficient Of Friction

Friction and wear are the main causes of energy dissipation in automotive engines. To minimize the frictional power losses, it is extremely important to improve the tribological characteristics of ring/liner assembly which accounts for almost 40–50% frictional power losses. The present study attempts to mitigate friction and wear of the ring/liner tribo-pair using GNP/SAE 15W40 nano-lubricant. To simulate the ring/liner interface, the tribological performance of nano-lubricants was assessed using a tribometer based on ASTMG181 standard under various operating conditions. The coefficient of friction (COF) and wear rate lowered using graphene nano-lubricants (GNL). The tribological results showed that friction coefficient, wear rate, and surface roughness of piston ring improved in the range 17.71%–42.33%, 25%–40.62%, and 61%, respectively, under GNL lubricating conditions during the boundary lubrication. Further, the characterization of wear tracks of piston ring and cylinder liner confirmed tribo-film formation on worn surfaces resulting in decreased COF and wear rate.

scholarly journals Improving the Performance of Automotive Engines and Tribological Behavior of the Piston Ring Assembly Using Nanomaterials as Smart Nano-Lubricant Additives

2018 ◽  
Author(s):  
Mohammed Kamal Ahmed Ali (M.K.A. Ali)
Keyword(s):  
Piston Ring ◽  
Tribological Behavior ◽  
Cylinder Liner ◽  
Operating Conditions ◽  
Lubricant Additives ◽  
Automotive Engines ◽  
Ring Assembly ◽  
Tio2 Nanomaterials ◽  
Nano Lubricant ◽  
Straightforward Approach

One of the most important objectives of the studies worldwide is to improve the performance of automotive engines to reduce fuel consumption and environmental pollution. Accordingly, the principal motivation of this research study is improving the tribological behavior of the piston ring/cylinder liner interfaces as a promising and straightforward approach in automotive fuel economy and increasing engine durability using Al2O3 and TiO2 nanomaterials as smart nano-lubricant additives that adapted to different operating conditions by replenishing mechanisms anti-friction and anti-wear in automotive engines.

scholarly journals Investigation on the application of YAG laser texturing technology to the cylinder wall of auto engine

2014 ◽  
Vol 66 (3) ◽  
pp. 387-392 ◽  
Author(s):  
Jian Zhan ◽  
Mingjiang Yang
Keyword(s):  
Wear Rate ◽  
Piston Ring ◽  
Discrete Distribution ◽  
Cylinder Liner ◽  
Cylinder Wall ◽  
Laser Texturing ◽  
Yag Laser ◽  
Content Type ◽  
The Coefficient Of Friction ◽  
Lubrication Condition

Purpose – The purpose of this study was to develop a new approach using a pulse YAG laser with rational power density and pulse width to texture desired discrete distribution morphology on the cylinder wall. Design/methodology/approach – Variational rules of the effects of these three parameters were found by calculating the oil film on the cylinder/piston ring system. The experiment results were compared between laser texturing cylinders and conventional honing cylinders. Findings – It was found that the coefficient of friction and wear rate of laser texturing cylinders were reduced by 50 and 85.7 per cent, respectively, and the piston ring wear rate was decreased by 50 per cent under full lubrication condition. Under starved lubrication condition, the cylinder liner wear was reduced by 34.3 per cent. Originality/value – The effectiveness of which was determined by three control parameters: depth-to-diameter ratio, area density and distribution angle of the dimples.

TRIBOLOGICAL PERFORMANCE OF MODIFIED FLOCCULENT GRAPHITE AS LUBRICANT ADDITIVES

2019 ◽  
Vol 27 (02) ◽  
pp. 1950108
Author(s):  
CHUAN YI XUE ◽  
SHOU REN WANG ◽  
JIN FENG LENG ◽  
YONG WANG ◽  
GAO QI WANG
Keyword(s):  
Friction And Wear ◽  
Piston Ring ◽  
Gasoline Engine ◽  
Adhesive Wear ◽  
Friction Pair ◽  
Cylinder Liner ◽  
Lubricant Additive ◽  
Suspension Stability ◽  
Wear Performance ◽  
Friction And Wear Characteristics

In this research, graphite has been found to have excellent tribological properties as a lubricant additive. To reduce high friction and wear in cylinder liner piston ring friction pairs, modified flocculent graphite have been prepared via chemical technology. The morphology and microstructure of modified flocculent graphite were investigated via SEM, EDS, XRD and IR. In this study, varying concentrations (0.1, 0.5, and 0.9 wt.%) within modified flocculent graphite were dispersed at 350 SN lubricant for Gasoline Engine. Suspension stability of the lubricating oils with modified flocculent graphite and graphite as determined by ultraviolet-visible light (UV-VIS) spectrophotometry. The friction and wear characteristics of lubricants containing materials of modified flocculent graphite were evaluated under reciprocating test conditions to simulate contact. The morphology and microstructure of the friction pair tribofilms produced during frictional contact were investigated via SEM, EDS and a 3D surface profiler. The results show that scratching, pits, furrows and adhesive wear took place, respectively, on the worn surfaces of friction pairs. But, modified flocculent graphite showed excellent friction reducing and anti-wear performance and subsequently has great potential for the application of anti-wear.

A Spectrographic Sampling Method for Quick Assessment of Cylinder and Piston Ring Wear

1968 ◽  
Vol 90 (1) ◽  
pp. 43-48
Author(s):  
H. U. Wisniowski ◽  
D. R. Jackson
Keyword(s):  
Rapid Method ◽  
Sampling Method ◽  
Piston Ring ◽  
Cylinder Liner ◽  
Small Sample ◽  
Operating Conditions ◽  
Small Hole ◽  
Cylinder Wall ◽  
Lubricating Oils ◽  
Wear Rates

A simple, inexpensive, and rapid method of assessing cylinder and piston ring wear was developed. A small sample of the oil which lubricates the cylinder wall and piston rings was drawn off through a small hole in the cylinder wall. The sample was then analyzed spectrographically. Changes in wear resulting from changes in cylinder liner materials, fuels, lubricating oils, and other operating conditions were investigated. The method was found useful especially in cases of drastic differences in the wear rates. Selected examples of these studies are reported.

Mutual influence of plateau roughness and groove texture of honed surface on frictional performance of piston ring–liner system

2016 ◽  
Vol 231 (7) ◽  
pp. 838-859 ◽  
Author(s):  
Yang Hu ◽  
Xianghui Meng ◽  
Youbai Xie ◽  
Jiazheng Fan
Keyword(s):  
Piston Ring ◽  
Cylinder Liner ◽  
Texture Features ◽  
Groove Depth ◽  
Mixed Lubrication ◽  
Operating Conditions ◽  
Friction Reduction ◽  
Lubrication Performance ◽  
Liner System ◽  
Frictional Performance

The cylinder liner surface finish, which is commonly produced using the honing technique, is an essential factor of engine performance. The characteristics of the texture features, including the cross-hatch angle, the plateau roughness and the groove depth, significantly affect the performance of the ring pack–cylinder liner system. However, due to the influence of the honed texture features, the surface roughness of the liner is not subject to Gaussian distribution. To simulate the mixed lubrication performance of the ring–liner system with non-Gaussian roughness, the combination of a two-scale homogenization technique and a deterministic asperities contact method is adopted. In this study, a one-dimensional homogenized mixed lubrication model is established to study the influence of groove parameters on the load-carrying capacity and the frictional performance of the piston ring–liner system. The ring profile, plateau roughness, and operating conditions are taken into consideration. The main findings are that for nonflat ring, shallow and wide groove textures are beneficial for friction reduction, and there exists an optimum groove density that makes the friction minimum; for flat ring, wide and sparse grooves help improving the tribological performance, and there exists an optimum groove depth that makes the friction minimum.

Field-Testing of Biodiesel (B100) and Diesel-Fueled Vehicles: Part 3—Wear Assessment of Liner and Piston Rings, Engine Deposits, and Operational Issues

2020 ◽  
Vol 143 (4) ◽  
Author(s):  
Avinash Kumar Agarwal ◽  
Deepak Agarwal
Keyword(s):  
Piston Ring ◽  
Direct Injection ◽  
Cylinder Liner ◽  
Field Testing ◽  
Field Trials ◽  
Operating Conditions ◽  
Piston Rings ◽  
Carbon Deposits ◽  
Bottom Dead Center ◽  
Operational Issues

Abstract This study investigated the use of biodiesel (B100) and baseline mineral diesel in two identical unmodified vehicles to realistically assess different aspects of biodiesel’s compatibility and durability issues with modern common rail direct injection (CRDI) engine-powered vehicles. Two identical vehicles were operated for 30,000 km under identical operating conditions during a field-trial using biodiesel (B100) and mineral diesel. Exhaustive experimental results from this series of tests are divided into four sections, and this is the third paper of this series of four papers, which covers comparative feasibility and wear analyses, underlining the effect of long-term use of biodiesel on wear of cylinder liner and piston rings compared to baseline mineral diesel-fueled vehicle. Surface microstructures at three locations of the cylinder liner were evaluated using scanning electron microscopy (SEM). Wear was found to be relatively lower at all locations of liners from biodiesel-fueled vehicle compared to diesel-fueled vehicle. Surface roughness of cylinder liners measured at different locations showed that it reduced by ∼30–40% at top dead center (TDC), ∼10–20% at mid-stroke, and ∼20–30% at bottom dead center (BDC) for both vehicles, showing higher wear close to TDC compared to mid-stroke and BDC locations. Loss of piston-ring weight was significantly lower for biodiesel-fueled vehicle. Engine tear-down observations and carbon deposits on various engine components were recorded after the conclusion of the field trials. During these field-trials, engine durability-related issues such as fuel-filter plugging, injector coking, piston-ring sticking, carbon deposits in the combustion chamber, and contamination of lubricating oils were found to be relatively lower in biodiesel-fueled vehicle. Overall, no noticeable durability issues were recorded because of the use of biodiesel in CRDI engine-powered vehicle.

Influence of positive texturing on friction and wear properties of piston ring-cylinder liner tribo pair under lubricated conditions

2019 ◽  
Vol 71 (4) ◽  
pp. 515-524 ◽  
Author(s):  
Venkateswara Babu P. ◽  
Ismail Syed ◽  
Satish Ben Beera
Keyword(s):  
Wear Resistance ◽  
Internal Combustion Engine ◽  
Friction And Wear ◽  
Piston Ring ◽  
Combustion Engine ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Tribological Performance ◽  
Friction Reduction ◽  
Content Type

Purpose In an internal combustion engine, piston ring-cylinder liner tribo pair is one among the most critical rubbing pairs. Most of the energy produced by an internal combustion engine is dissipated as frictional losses of which major portion is contributed by the piston ring-cylinder liner tribo pair. Hence, proper design of tribological parameters of piston ring-cylinder liner pair is essential and can effectively reduce the friction and wear, thereby improving the tribological performance of the engine. This paper aims to use surface texturing, an effective and feasible method, to improve the tribological performance of piston ring-cylinder liner tribo pair. Design/methodology/approach In this paper, influence of positive texturing (protruding) on friction reduction and wear resistance of piston ring surfaces was studied. The square-shaped positive textures were fabricated on piston ring surface by chemical etching method, and the experiments were conducted with textured piston ring surfaces against un-textured cylinder liner surface on pin-on-disc apparatus by continuous supply of lubricant at the inlet of contact zone. The parameters varied in this study are area density and normal load at a constant sliding speed. A comparison was made between the tribological properties of textured and un-textured piston ring surfaces. Findings From the experimental results, the tribological performance of the textured piston ring-cylinder liner tribo pair was significantly improved over a un-textured tribo pair. A maximum friction reduction of 67.6 per cent and wear resistance of 81.6 per cent were observed with textured ring surfaces as compared to un-textured ring surfaces. Originality/value This experimental study is helpful for better understanding of the potency of positive texturing on friction reduction and wear resistance of piston ring-cylinder liner tribo pair under lubricated sliding conditions.

Friction and Wear Studies on Polyphenylene Sulfide Filled with a Complex Mixture

2012 ◽  
Vol 184-185 ◽  
pp. 1400-1403
Author(s):  
Li Guo ◽  
Huan Qin Zhu ◽  
Yuan Bao Sun
Keyword(s):  
Wear Rate ◽  
Friction And Wear ◽  
Narrow Range ◽  
Tribological Behavior ◽  
Complex Mixture ◽  
Polyphenylene Sulfide ◽  
Particulate Form ◽  
The Coefficient Of Friction ◽  
Molybdenum Concentrate ◽  
Counterface Roughness

The tribological behavior of PPS filled with molybdenum-concentrate (MC) deposit from Armenia was studied. The deposit MC was a complex mixture of compounds such as MoS2, SO2, CuS, Al2O3, and others. Whereas MC as the filler in particulate form reduced the steady state wear rate of PPS, the optimum reduction in wear was found to occur with the addition of PTFE along with PPS. The behavior of PPS composites made with MC and PTFE sliding against a steel counterface was investigated as a function of the MC and PTFE proportions, sliding speed, and counterface roughness. Of all the above factors, the change in MC proportion, while PTFE was also present, had the greatest effect on the reduction in wear rate. The variation of the coefficient of friction was found to be in the narrow range of 0.27-0.33. The lowest wear rate was found in the case of PPS+ 17vol.%MC+10vol.%PTFE composite sliding at 1.5 m/s against a counterface roughness of 0.1 μm Ra.

Numerical Simulation on the Lubrication Performance of Surface Textured Piston Rings

2011 ◽  
Vol 199-200 ◽  
pp. 734-738 ◽  
Author(s):  
Qiu Ying Chang ◽  
Xian Liang Zheng ◽  
Qing Liu
Keyword(s):  
Numerical Simulation ◽  
Film Thickness ◽  
Friction Force ◽  
Friction And Wear ◽  
Piston Ring ◽  
Hydrodynamic Lubrication ◽  
Cylinder Liner ◽  
Area Density ◽  
Oil Film ◽  
Lubrication Performance

Surface texturing has been successfully employed in some tribological applications in order to diminish friction and wear. This technology may be used in a piston ring to decrease the friction and wear of the contact between a piston ring and cylinder liner. A numerical simulation of lubrication between a surface textured piston ring and cylinder liner based on the hydrodynamic lubrication theory was conducted. The influence of surface texture parameters on piston ring lubrication performance was obtained by solving the mathematical equations with a multi-grid method. The results show that under the micro-dimple area density of 5%-40% the minimum oil film thickness increases and the dimensionless friction force decreases with the increasing of it. Under the dimple area density of 40%-60%, the minimum oil film thickness and the dimensionless friction force change slightly. Under various dimple area densities the optimum dimple depth at the given working condition in this paper is about 5µm.

scholarly journals Study on Friction and Wear Properties of Pantograph Strip/Copper Contact Wire for High-Speed Train

2014 ◽  
Vol 8 (1) ◽  
pp. 125-128 ◽  
Author(s):  
Tao Ding ◽  
Wenjing Xuan ◽  
Qiudong He ◽  
Hao Wu ◽  
Wei Xiong
Keyword(s):  
Wear Rate ◽  
Electric Current ◽  
High Speed ◽  
Friction And Wear ◽  
Optical Microscope ◽  
Wear Properties ◽  
Contact Wire ◽  
Arc Erosion ◽  
The Coefficient Of Friction ◽  
Friction And Wear Properties

A series of experiments on friction and wear properties of carbon strip rubbing against copper contact wire is performed on high-speed friction and wear tester with electric current. The results show that the friction coefficient is generally maintained between 0.24 and 0.37. In the absence of electric current, the coefficient of friction is higher than that in the presence of electric current. The wear rate of carbon strip materials is generally not more than 0.014g/km. In particular, the wear rate under the electric current of 240 A is 14 times more than that in the absence of electric current. By observing the scar of worn surface with optical microscope, it can be found that there are obvious slip scars and arc erosive pits. The dominated wear mechanisms are abrasive wear and arc erosion in electrical sliding frictional process.

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