scholarly journals Diagnostic Framework for Wind Turbine Gearboxes Using Machine Learning

2019 ◽  
Vol 11 (1) ◽  
Author(s):  
Sofia Koukoura ◽  
James Carroll ◽  
Alasdair McDonald
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Domain Knowledge ◽  
Failure Modes ◽  
Offshore Wind ◽  
False Alarms ◽  
Wind Turbine Gearbox ◽  
Vibration Signals ◽  
Diagnostic Framework ◽  
Rule Based Approach

Operation and maintenance costs of wind turbines are highlydriven by gearbox failures, especially offshore were the logisticsof replacements are more demanding. It is therefore verycritical to foresee incipient gearbox faults before they becomecatastrophic failures. Wind turbine gearbox condition monitoringis usually performed using vibration signals comingfrom accelerometers installed on the gearbox surface. Thecurrent monitoring practice is a rule-based approach, wherealarms are activated based on thresholds. However, too muchmanual analysis may be required for some failure modes andthis can become quite challenging as the installed wind capacitygrows. Also, since false alarms have to be avoided,these thresholds are set quite high, resulting in late stage diagnosisof components. Given the fact there is a large amountof historic operating data with confirmed gearbox failure incidents,this paper proposes a framework that uses a machinelearning approach. Vibration signals are used from the gearboxsensors and processed in the frequency domain. Featuresare extracted from the processed signals based on the fault locationsand failure modes, using domain knowledge. Thesefeatures are used as inputs in a layer of pattern recognitionmodels that can determine a potential component fault locationand failure mode. The proposed framework is illustratedusing failure examples from operating offshore wind turbines.

Progress on the Development of a Holistic Coupled Model of Dynamics for Offshore Wind Farms: Phase I — Aero-Hydro-Servo-Elastic Model, With Drive Train Model, for a Single Wind Turbine

2018 ◽  
Author(s):  
Z. Lin ◽  
D. Cevasco ◽  
M. Collu
Keyword(s):  
Wind Turbine ◽  
Failure Mode ◽  
Wind Turbines ◽  
Wind Farm ◽  
Failure Modes ◽  
Coupled Model ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Elastic Model ◽  
Offshore Wind Turbines

Currently, around 1500 offshore wind turbines are operating in the UK, for a total of 5.4GW, with further 3GW under construction, and 13GW consented. Until now, the focus of the research on offshore wind turbines has been mainly on how to minimise the CAPEX, but Operation and maintenance (O&M) can represent up to 39% of the lifetime costs of an offshore wind farm, due mainly to the high cost of the assets and the harsh environment, limiting the access to these assets in a safe mode. The present work is a part of a larger project, called HOME Offshore (www.homeoffshore.org), and it has as aim an advanced interpretation of the fault mechanisms through a holistic multiphysics modelling of the wind farm. The first step (presented here) toward achieving this aim consists of two main tasks: first of all, to identify and rank the most relevant failure modes within a wind farm, identifying the component, its mode of failure, and the relative environmental conditions. Then, to assess (for each failure mode) how the full-order, nonlinear model of dynamics used to represent the dynamics of the wind turbine can be reduced in order, such that is less computationally expensive (and therefore more suitable to be scaled up to represent multiple wind turbines), but still able to capture and represent the relevant dynamics linked with the inception of the chosen failure mode. A methodology to rank the failure modes is presented, followed by an approach to reduce the order of the Aero-Hydro-Servo-Elastic (AHSE) model of dynamics adopted. The results of the proposed reduced-order models are discussed, comparing it against the full-order coupled model, and taking as case study a fixed offshore wind turbine (monopile) in gearbox failure condition.

scholarly journals A numerical investigation of the effects of ice accretion on the aerodynamic and structural behavior of offshore wind turbine blade

2020 ◽  
pp. 0309524X2098322
Author(s):  
Oumnia Lagdani ◽  
Mostapha Tarfaoui ◽  
Mourad Nachtane ◽  
Mourad Trihi ◽  
Houda Laaouidi
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Wind Turbines ◽  
Failure Modes ◽  
Leading Edge ◽  
Wind Turbine Blade ◽  
Cold Climate ◽  
Offshore Wind ◽  
Structural Behavior ◽  
Offshore Wind Turbine

In recent years, several wind turbines have been installed in cold climate sites and are menaced by the icing phenomenon. This article focuses on two parts: the study of the aerodynamic and structural performances of wind turbines subject to atmospheric icing. Firstly, the aerodynamic analysis of NACA 4412 airfoil was obtained using QBlade software for a clean and iced profile. Finite element method (FEM) was employed using ABAQUS software to simulate the structural behavior of a wind turbine blade with 100 mm ice thickness. A comparative study of two composite materials and two blade positions were considered in this section. Hashin criterion was chosen to identify the failure modes and determine the most sensitive areas of the structure. It has been found that the aerodynamic and structural performance of the turbine were degraded when ice accumulated on the leading edge of the blade and changed the shape of its profile.

scholarly journals Improving the Strategy of Maintaining Offshore Wind Turbines through Petri Net Modelling

2021 ◽  
Vol 11 (2) ◽  
pp. 574
Author(s):  
Rundong Yan ◽  
Sarah Dunnett
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Petri Net ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Maintenance Costs ◽  
Offshore Wind Turbines ◽  
Major Repair ◽  
Wind Turbine System ◽  
Periodic Maintenance

In order to improve the operation and maintenance (O&M) of offshore wind turbines, a new Petri net (PN)-based offshore wind turbine maintenance model is developed in this paper to simulate the O&M activities in an offshore wind farm. With the aid of the PN model developed, three new potential wind turbine maintenance strategies are studied. They are (1) carrying out periodic maintenance of the wind turbine components at different frequencies according to their specific reliability features; (2) conducting a full inspection of the entire wind turbine system following a major repair; and (3) equipping the wind turbine with a condition monitoring system (CMS) that has powerful fault detection capability. From the research results, it is found that periodic maintenance is essential, but in order to ensure that the turbine is operated economically, this maintenance needs to be carried out at an optimal frequency. Conducting a full inspection of the entire wind turbine system following a major repair enables efficient utilisation of the maintenance resources. If periodic maintenance is performed infrequently, this measure leads to less unexpected shutdowns, lower downtime, and lower maintenance costs. It has been shown that to install the wind turbine with a CMS is helpful to relieve the burden of periodic maintenance. Moreover, the higher the quality of the CMS, the more the downtime and maintenance costs can be reduced. However, the cost of the CMS needs to be considered, as a high cost may make the operation of the offshore wind turbine uneconomical.

scholarly journals Impact of Typhoons on Floating Offshore Wind Turbines: A Case Study of Typhoon Mangkhut

2021 ◽  
Vol 9 (5) ◽  
pp. 543
Author(s):  
Jiawen Li ◽  
Jingyu Bian ◽  
Yuxiang Ma ◽  
Yichen Jiang
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Safety Evaluation ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Motion Response ◽  
Offshore Wind Turbines ◽  
Floating Offshore Wind Turbines ◽  
Coupling Motion

A typhoon is a restrictive factor in the development of floating wind power in China. However, the influences of multistage typhoon wind and waves on offshore wind turbines have not yet been studied. Based on Typhoon Mangkhut, in this study, the characteristics of the motion response and structural loads of an offshore wind turbine are investigated during the travel process. For this purpose, a framework is established and verified for investigating the typhoon-induced effects of offshore wind turbines, including a multistage typhoon wave field and a coupled dynamic model of offshore wind turbines. On this basis, the motion response and structural loads of different stages are calculated and analyzed systematically. The results show that the maximum response does not exactly correspond to the maximum wave or wind stage. Considering only the maximum wave height or wind speed may underestimate the motion response during the traveling process of the typhoon, which has problems in guiding the anti-typhoon design of offshore wind turbines. In addition, the coupling motion between the floating foundation and turbine should be considered in the safety evaluation of the floating offshore wind turbine under typhoon conditions.

scholarly journals Physical Modelling of Offshore Wind Turbine Foundations for TRL (Technology Readiness Level) Studies

2021 ◽  
Vol 9 (6) ◽  
pp. 589
Author(s):  
Subhamoy Bhattacharya ◽  
Domenico Lombardi ◽  
Sadra Amani ◽  
Muhammad Aleem ◽  
Ganga Prakhya ◽  
...  
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Prior Experience ◽  
Physical Modelling ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Foundation Design ◽  
Offshore Wind Turbines ◽  
Sea Bed ◽  
Geological Conditions

Offshore wind turbines are a complex, dynamically sensitive structure due to their irregular mass and stiffness distribution, and complexity of the loading conditions they need to withstand. There are other challenges in particular locations such as typhoons, hurricanes, earthquakes, sea-bed currents, and tsunami. Because offshore wind turbines have stringent Serviceability Limit State (SLS) requirements and need to be installed in variable and often complex ground conditions, their foundation design is challenging. Foundation design must be robust due to the enormous cost of retrofitting in a challenging environment should any problem occur during the design lifetime. Traditionally, engineers use conventional types of foundation systems, such as shallow gravity-based foundations (GBF), suction caissons, or slender piles or monopiles, based on prior experience with designing such foundations for the oil and gas industry. For offshore wind turbines, however, new types of foundations are being considered for which neither prior experience nor guidelines exist. One of the major challenges is to develop a method to de-risk the life cycle of offshore wind turbines in diverse metocean and geological conditions. The paper, therefore, has the following aims: (a) provide an overview of the complexities and the common SLS performance requirements for offshore wind turbine; (b) discuss the use of physical modelling for verification and validation of innovative design concepts, taking into account all possible angles to de-risk the project; and (c) provide examples of applications in scaled model tests.

Coupled Dynamic Analysis for Multi-Unit Floating Offshore Wind Turbine in Maximum Operational and Survival Conditions

2015 ◽  
Author(s):  
H. K. Jang ◽  
H. C. Kim ◽  
M. H. Kim ◽  
K. H. Kim
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Time Domain ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Random Waves ◽  
Mooring Lines ◽  
Floating Offshore Wind Turbine ◽  
Coupled Dynamic Analysis ◽  
Floating Offshore Wind Turbines

Numerical tools for a single floating offshore wind turbine (FOWT) have been developed by a number of researchers, while the investigation of multi-unit floating offshore wind turbines (MUFOWT) has rarely been performed. Recently, a numerical simulator was developed by TAMU to analyze the coupled dynamics of MUFOWT including multi-rotor-floater-mooring coupled effects. In the present study, the behavior of MUFOWT in time domain is described through the comparison of two load cases in maximum operational and survival conditions. A semi-submersible floater with four 2MW wind turbines, moored by eight mooring lines is selected as an example. The combination of irregular random waves, steady currents and dynamic turbulent winds are applied as environmental loads. As a result, the global motion and kinetic responses of the system are assessed in time domain. Kane’s dynamic theory is employed to formulate the global coupled dynamic equation of the whole system. The coupling terms are carefully considered to address the interactions among multiple turbines. This newly developed tool will be helpful in the future to evaluate the performance of MUFOWT under diverse environmental scenarios. In the present study, the aerodynamic interactions among multiple turbines including wake/array effect are not considered due to the complexity and uncertainty.

Fatigue Life Analysis of Offshore Wind Turbine Support Structures in an Offshore Wind Farm

2018 ◽  
Author(s):  
Bryan Nelson ◽  
Yann Quéméner
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Wind Farm ◽  
The Body ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Analysis Tool ◽  
Support Structures ◽  
Offshore Wind Farm ◽  
Actuator Disk

This study evaluated, by time-domain simulations, the fatigue lives of several jacket support structures for 4 MW wind turbines distributed throughout an offshore wind farm off Taiwan’s west coast. An in-house RANS-based wind farm analysis tool, WiFa3D, has been developed to determine the effects of the wind turbine wake behaviour on the flow fields through wind farm clusters. To reduce computational cost, WiFa3D employs actuator disk models to simulate the body forces imposed on the flow field by the target wind turbines, where the actuator disk is defined by the swept region of the rotor in space, and a body force distribution representing the aerodynamic characteristics of the rotor is assigned within this virtual disk. Simulations were performed for a range of environmental conditions, which were then combined with preliminary site survey metocean data to produce a long-term statistical environment. The short-term environmental loads on the wind turbine rotors were calculated by an unsteady blade element momentum (BEM) model of the target 4 MW wind turbines. The fatigue assessment of the jacket support structure was then conducted by applying the Rainflow Counting scheme on the hot spot stresses variations, as read-out from Finite Element results, and by employing appropriate SN curves. The fatigue lives of several wind turbine support structures taken at various locations in the wind farm showed significant variations with the preliminary design condition that assumed a single wind turbine without wake disturbance from other units.

scholarly journals A Surface Ice Module for Wind Turbine Dynamic Response Simulation Using FAST

2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Bingbin Yu ◽  
Dale G. Karr ◽  
Huimin Song ◽  
Senu Sirnivas
Keyword(s):  
Dynamic Response ◽  
Wind Turbine ◽  
Wind Turbines ◽  
Structural Response ◽  
Simulation Software ◽  
Offshore Wind ◽  
Foundation Soil ◽  
Offshore Wind Turbines ◽  
Ice Failure ◽  
Lock In

Developing offshore wind energy has become more and more serious worldwide in recent years. Many of the promising offshore wind farm locations are in cold regions that may have ice cover during wintertime. The challenge of possible ice loads on offshore wind turbines raises the demand of modeling capacity of dynamic wind turbine response under the joint action of ice, wind, wave, and current. The simulation software FAST is an open source computer-aided engineering (CAE) package maintained by the National Renewable Energy Laboratory. In this paper, a new module of FAST for assessing the dynamic response of offshore wind turbines subjected to ice forcing is presented. In the ice module, several models are presented which involve both prescribed forcing and coupled response. For conditions in which the ice forcing is essentially decoupled from the structural response, ice forces are established from existing models for brittle and ductile ice failure. For conditions in which the ice failure and the structural response are coupled, such as lock-in conditions, a rate-dependent ice model is described, which is developed in conjunction with a new modularization framework for FAST. In this paper, analytical ice mechanics models are presented that incorporate ice floe forcing, deformation, and failure. For lower speeds, forces slowly build until the ice strength is reached and ice fails resulting in a quasi-static condition. For intermediate speeds, the ice failure can be coupled with the structural response and resulting in coinciding periods of the ice failure and the structural response. A third regime occurs at high speeds of encounter in which brittle fracturing of the ice feature occurs in a random pattern, which results in a random vibration excitation of the structure. An example wind turbine response is simulated under ice loading of each of the presented models. This module adds to FAST the capabilities for analyzing the response of wind turbines subjected to forces resulting from ice impact on the turbine support structure. The conditions considered in this module are specifically addressed in the International Organization for Standardization (ISO) standard 19906:2010 for arctic offshore structures design consideration. Special consideration of lock-in vibrations is required due to the detrimental effects of such response with regard to fatigue and foundation/soil response. The use of FAST for transient, time domain simulation with the new ice module is well suited for such analyses.

Comparison of Spar and Semisubmersible Floater Concepts of Offshore Wind Turbines Using Long-Term Analysis

2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Hasan Bagbanci ◽  
D. Karmakar ◽  
C. Guedes Soares
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Transfer Functions ◽  
Probability Distributions ◽  
Offshore Wind ◽  
Short Term ◽  
Offshore Wind Turbines ◽  
Floating Wind Turbine ◽  
Offshore Floating Wind Turbine

The long-term probability distributions of a spar-type and a semisubmersible-type offshore floating wind turbine response are calculated for surge, heave, and pitch motions along with the side-to-side, fore–aft, and yaw tower base bending moments. The transfer functions for surge, heave, and pitch motions for both spar-type and semisubmersible-type floaters are obtained using the fast code and the results are also compared with the results obtained in an experimental study. The long-term predictions of the most probable maximum values of motion amplitudes are used for design purposes, so as to guarantee the safety of the floating wind turbines against overturning in high waves and wind speed. The long-term distribution is carried out using North Atlantic wave data and the short-term floating wind turbine responses are represented using Rayleigh distributions. The transfer functions are used in the procedure to calculate the variances of the short-term responses. The results obtained for both spar-type and semisubmersible-type offshore floating wind turbine are compared, and the study will be helpful in the assessments of the long-term availability and economic performance of the spar-type and semisubmersible-type offshore floating wind turbine.

scholarly journals Control of an Open-Loop Hydraulic Offshore Wind Turbine Using a Variable-Area Orifice

2015 ◽  
Author(s):  
Daniel Buhagiar ◽  
Tonio Sant ◽  
Marvin K. Bugeja
Keyword(s):  
Wind Turbine ◽  
Wind Turbines ◽  
Sea Water ◽  
Open Loop ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Electrical Transmission ◽  
Pelton Turbine ◽  
Hydroelectric Energy ◽  
Fixed Line

The viability of offshore wind turbines is presently affected by a number of technical issues pertaining to the gearbox and power electronic components. Current work is considering the possibility of replacing the generator, gearbox and electrical transmission with a hydraulic system. Efficiency of the hydraulic transmission is around 90% for the selected geometries, which is comparable to the 94% expected for conventional wind turbines. A rotor-driven pump pressurises seawater that is transmitted across a large pipeline to a centralised generator platform. Hydroelectric energy conversion takes place in Pelton turbine. However, unlike conventional hydro-energy plants, the head available at the nozzle entry is highly unsteady. Adequate active control at the nozzle is therefore crucial in maintaining a fixed line pressure and an optimum Pelton turbine operation at synchronous speed. This paper presents a novel control scheme that is based on the combination of proportional feedback control and feed forward compensation on a variable area nozzle. Transient domain simulation results are presented for a Pelton wheel supplied by sea water from an offshore wind turbine-driven pump across a 10 km pipeline.

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