Echtzeitabbild der Produktion/Real-time image of production. Material flow simulation during operation

2020 ◽  
Vol 110 (04) ◽  
pp. 214-219
Author(s):  
Toni Donhauser ◽  
Udo Endter ◽  
Torben Schmidt ◽  
Lukas Baier ◽  
Peter Schuderer ◽  
...  

Systeme zur Produktionsplanung und -steuerung (PPS) können zeitdynamische Wechselwirkungen nur bedingt berücksichtigen. Dies wird erst durch zusätzliche Simulationsfunktionen in Form einer simulationsgestützten Optimierung möglich und führt so zu effizienteren und besser umsetzbaren Plänen. Der erforderliche produktionssynchrone digitale Zwilling entsteht durch geeignete Anbindung des Simulationsmodells an betriebliche Automatisierungs- und Erfassungssysteme. Diese Verknüpfung wird hier im Detail erläutert.   Systems for production planning and control (PPC) can only consider time-dynamic interactions to a limited extent. This is enabled by adding simulation functions, leading to more efficient and viable plans. Appropriate interfacing of the simulation model to operational automation and data acquisition systems creates the required production-synchronous digital twin. This linking is explained in detail in this article.

2014 ◽  
Vol 708 ◽  
pp. 167-172
Author(s):  
Pavol Božek ◽  
Marek Kňažík ◽  
Vladimír Štollmann

The paper describes one practical implementation of the Digital Factory concept – design of a new production line using modern planning method of virtual testing and control of processes. The project covered graphical facility design, detailed design of operations and material flow simulation. This case study shows facility process planning, commission and in the end finding the optimization rules and corrective actions to increase existing casting line throughput. All phases of the project were carried out using simulation software, duration of the project was 6 months. Simulation software WITNESS has been used for material flow simulation.


2019 ◽  
Vol 109 (04) ◽  
pp. 242-249
Author(s):  
A. Selmaier ◽  
T. Donhauser ◽  
T. Lechler ◽  
J. Zeitler ◽  
J. Franke

Während sich das Verhalten starr verketteter Systeme relativ einfach mittels Materialflusssimulationen modellieren lässt, sind herkömmliche Simulationsansätze für flexible Fertigungssysteme aufgrund des hohen Datenerhebungs- sowie Parametrisieraufwands nur bedingt geeignet. Jedoch kann durch das automatische Übertragen von Echtzeitdaten in das Simulationsmodell der aktuelle Zustand solcher Systeme deutlich verbessert abgebildet werden. Der Beitrag stellt ein Konzept für die simulationsgestützte Produktionsplanung schnellveränderlicher Systeme vor.   While the behaviour of rigidly linked systems is relatively easy to model by means of material flow simulation, traditional simulation approaches are only suitable to a limited extent for flexible manufacturing systems due to the high data collection and parameterization effort. However, the use of real-time data can significantly improve the simulation of such systems. This paper presents an approach for simulation-based production planning of rapidly changing systems.


2018 ◽  
Vol 108 (03) ◽  
pp. 148-154
Author(s):  
G. Höllthaler ◽  
C. Richter ◽  
M. Hörmann ◽  
A. Zipfel ◽  
J. Fischer ◽  
...  

Mit zunehmender Komplexität in Produktionssystemen, die sich auch aus der steigenden Variantenvielfalt ergibt, sind Entscheider im Produktionsumfeld mit immer komplexeren Fragestellungen konfrontiert. Zur Entscheidungsunterstützung stellt dieser Beitrag ein simulationsbasiertes Assistenzsystem vor. Neben einer allgemeinen Beschreibung des Aufbaus des Assistenzsystems wird im Detail der integrierte Materialflussservice betrachtet, der zur Beantwortung von Fragen rund um die Produktionsplanung und -steuerung zum Einsatz kommt.   An increasing complexity in production systems resulting, for example, from a growing number of variants, gives rise to more complex issues which stakeholders in the production area have to cope with. To support these stakeholders, this paper introduces a novel simulation-based assistant system. In addition to the general description of the assistant system’s setup, a detailed presentation of the integrated material flow service is given. This service deals with issues of production planning and control.


2013 ◽  
Vol 816-817 ◽  
pp. 535-539
Author(s):  
Yu Jie Zhang ◽  
Ying Ying Wu

In this paper, according to the characteristics of power plant boiler combustion process, to use the image processing technology to extract feature quantity of flame combustion. For boiler combustion diagnosis real-time requirements, the system of real-time image processing and combustion diagnosis based on OMAP3530 was designed and developed. The system makes full use of the OMAP3530 dual-core processor, and makes the operating system and control, video signal acquisition, human-computer interaction, output driving tasks run on the ARM, and the image data processing tasks are completed by DSP. It maximizes the performance of OMAP3530, improves the real-time performance of the system. Experiments were carried out in 200MW boiler. The results show that, the system is simple and practical, which can realize the combustion diagnosis of the running boiler and provide the reliable basis for the safety and economic operation of power station boiler. It has a certain engineering application prospect.


2018 ◽  
Vol 108 (04) ◽  
pp. 217-220
Author(s):  
M. Glatt ◽  
J. Aurich

Cyber-physische Produktionssysteme erlauben die wirtschaftliche Herstellung kundenindividueller Produkte in großen Stückzahlen. In diesem Beitrag wird gezeigt, wie die physikalische Modellierung genutzt werden kann, um Materialflussprozesse in cyber-physischen Produktionssystemen zu simulieren. Ziel ist, durch simulationsbasierte Steuerungseingriffe Störungen im Materialfluss zu reduzieren und Durchlaufzeiten zu verringern.   Cyber-physical production systems make it possible to economically manufacture customized products in large quantities. The goal of this article is to show how physical modeling can be used to simulate material flow processes in cyber-physical production systems. Based on the simulation results, control interventions can contribute to reduce disruptions in the material flow and shorten lead times.


1977 ◽  
Vol 11 (1) ◽  
pp. 41-46 ◽  
Author(s):  
Bill Etra ◽  
Lou Katz

2011 ◽  
Vol 201-203 ◽  
pp. 2023-2027
Author(s):  
Jun Hua Xiong ◽  
Shi Qing Xu ◽  
Chao Yun

To measure and control thermal defects of power station, continuous power is provided to the ZigBee wireless temperature sensors by using monocrystalline silicon solar cells and thermoelectric generation modules, which can collect and process the real-time temperatures of high voltage equipments in the station. Simultaneity, the system can solve the problem that overheat faults can not alarm timely when efficiency of solar cell decreases during the continuous rainy days. The remote real-time controlling is realized by using client and server programs of VC + +.NET. The lossless compression and real-time image transmission are implemented through employing the screen grid-division method and the Huffman compression algorithm. All of these provide a technical assurance to the remote controlling of heat vice of high-voltage equipments in multi-stations.


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