Automatisierte Werkzeugverschleißmessung beim robotergeführten Gleitschleifen/Process monitoring with object detection Automated tool wear measurement in robotguided drag finishing

2020 ◽  
Vol 110 (09) ◽  
pp. 608-612
Author(s):  
Marco Kopp ◽  
Eckart Uhlmann
Keyword(s):  
Tool Wear ◽  
Object Detection ◽  
Process Monitoring ◽  
Measurement System ◽  
Automated Measurement ◽  
Vibratory Finishing ◽  
The Media ◽  
Automated Processes ◽  
Drag Finishing ◽  
Automated Tool

Die Werkzeuge beim Gleitschleifen sind Schleifkörper. Infolge ihrer Nutzung verschleißen die Schleifkörper, wodurch ihr Einsatzverhalten verändert wird. Zur Aufrechterhaltung gleichbleibender Bearbeitungsergebnisse sollte der Verschleißzustand daher regelmäßig überprüft und Schleifkörper gegebenenfalls gewechselt werden. In diesem Beitrag wird das Konzept eines Messsystems zur automatisierten Messung des Schleifkörperverschleißes vorgestellt. Der Einsatz des Messsystems kann zur Erhöhung des Automatisierungsgrades und somit der Wirtschaftlichkeit von industriellen Gleitschleifbearbeitungen beitragen. Insbesondere gilt dies für vollautomatisierte Prozesse wie dem robotergeführten Gleitschleifen.   In vibratory finishing abrasive media is used as tools. Due to the use the abrasive media wears, which changes the performance of the media. To maintain consistent finishing results, the state of wear should therefore be monitored and media should be replaced if necessary. In this paper the concept of a measurement system for automated measurement of media wear is presented. The use of the measurement system can contribute to increase the degree of automation and thus the profitability of industrial vibratory finishing operations. In particular this applies for fully automated processes like the robot-guided drag finishing.

Analysis of the Relative Velocity and Its Influence on the Process Results in Unguided Vibratory Finishing

2018 ◽  
Vol 140 (3) ◽  
Author(s):  
Maximilian Lachenmaier ◽  
Richard Brocker ◽  
Daniel Trauth ◽  
Fritz Klocke
Keyword(s):  
Measurement System ◽  
Rotational Speed ◽  
Relative Velocity ◽  
Removal Rate ◽  
Electrical Power ◽  
Influence Factors ◽  
Major Influence ◽  
Vibratory Finishing ◽  
Camera System ◽  
The Media

The relative velocity between workpiece and media has a strong effect on the material removal rate in vibratory finishing. Due to this fact, a measurement system in the form of a camera-integrated workpiece is presented in this paper, which is capable of measuring the relative velocity between the workpiece and the media in an unguided vibratory finishing process. The unique feature of this measurement system is the completely wireless construction, so that the results are not influenced by wires for the data transfers and the electrical power supply of the light-emitting diodes of the camera system. Furthermore, the influence of the media size and adjustments of the imbalance engine like rotational speed, mass distribution between the upper and the lower imbalance weights, and offset angle between the imbalance weights were investigated. The evaluation of the results has shown that the media size and the rotational speed of the imbalance engine are the major influence factors on the relative velocity between workpiece and media.

In-Process Monitoring and Estimation of Tool Wear on CNC Turning by Applying Multi-Sensor with Back Propagation Technique

2011 ◽  
Vol 291-294 ◽  
pp. 3036-3043 ◽  
Author(s):  
Somkiat Tangjitsitcharoen ◽  
Channarong Rungruang
Keyword(s):  
Acoustic Emission ◽  
Tool Wear ◽  
Monitoring System ◽  
Process Monitoring ◽  
Back Propagation ◽  
Force Sensor ◽  
Accelerometer Sensor ◽  
Cnc Turning ◽  
Propagation Technique ◽  
Cnc Turning Process

The aim of this research is to propose and develop the in-process monitoring system of the tool wear for the carbon steel (S45C) in CNC turning process by utilizing the multi-sensor which are the force sensor, the sound sensor, the accelerometer sensor and the acoustic emission sensor. The progress of the tool wear results in the larger cutting force, the higher amplitude of the acceleration signal, and the higher power spectrum densities of sound and acoustic emission signals. Hence, their signals have been integrated via the neural network with the back propagation technique to monitor the tool wear. The experimentally obtained results showed that the in-process monitoring system proposed and developed in this research can be effectively used to estimate the tool wear level with the higher accuracy and reliability.

Körperschallemission in CFK und Fräswerkzeugen/Acoustic emission in CFRP and milling tools – Analysis of emitted acoustic emission in analogous experiments

2021 ◽  
Vol 111 (07-08) ◽  
pp. 495-500
Author(s):  
Eckart Uhlmann ◽  
Tobias Holznagel ◽  
Sebastian Ospina Mora
Keyword(s):  
Acoustic Emission ◽  
Tool Wear ◽  
Process Monitoring ◽  
Detailed Examination ◽  
Data Driven ◽  
Material Damage ◽  
Emission Measurement ◽  
Wear Rates ◽  
Milling Tools ◽  
Acoustic Emission Measurement

Herausforderungen bei der spanenden Bearbeitung von CFK sind unerwünschte Materialschädigungen im Bauteil sowie hohe Werkzeugverschleißraten. Für diese Arbeit wurden zerstörende Analogversuche an CFK und diamantbeschichteten Hartmetallproben durchgeführt und die Körperschallmesssignale analysiert. Die eingehende Untersuchung der Messwerte aus den Analogversuchen kann zu einer datengetriebenen Parametrierung einer körperschallbasierten Prozessüberwachung für die Fräsbearbeitung von CFK beitragen.   Challenges in machining CFRP are unwanted material damage in the component and high tool wear rates. For this work, destructive analogy experiments were carried out on CFRP and diamond-coated milling tools while analyzing the acoustic emission measurement signals. The detailed examination of the measured values from the analogy experiment can contribute to a data-driven parameterization of an acoustic emission-based process monitoring for the milling of CFRP.

Kontaktkräfte beim ungeführten Vibrationsgleitschleifen*/Contact forces in unguided vibratory finishing

2015 ◽  
Vol 105 (06) ◽  
pp. 377-383
Author(s):  
F. Klocke ◽  
R. Brocker ◽  
F. Vits ◽  
P. Mattfeld
Keyword(s):  
Measurement System ◽  
Electrical Power ◽  
Force Sensor ◽  
Contact Forces ◽  
Work Piece ◽  
Data Logging ◽  
Vibratory Finishing ◽  
Revolution Speed ◽  
Measurement Results ◽  
Finishing Processes

Beim Vibrationsgleitschleifen wird der Werkstoffabtrag maßgeblich durch die vorherrschenden Kontaktkräfte zwischen dem Werkstück und den Schleifkörpern bestimmt. Dieser Fachartikel stellt ein Messsystem vor, mit dem die messtechnische Erfassung der Kontaktkräfte beim ungeführten Vibrationsgleitschleifen möglich ist. Ein Alleinstellungsmerkmal ist dabei die vollständig kabellose Ausführung des Messsystems. Somit wurden die Messergebnisse nicht durch Kabel beeinflusst, die üblicherweise für die Energieversorgung und Datenübertragung notwendig sind. Mithilfe dieses Messsystems wurde der Einfluss folgender Prozesseingangsgrößen systematisch untersucht: Schleifkörpergröße, Unwuchtmotordrehzahl, Versatzwinkel der Unwuchtgewichte sowie die Masse des unteren und oberen Unwuchtgewichts auf die Kontaktkräfte.   In vibratory finishing the material removal is influenced by the contact forces between work piece and media. In this paper a measurement system is presented which is able to measure contact forces between work piece and media in unguided vibratory finishing. The unique feature of the measurement system is its completely wireless construction so that the measurement results are not influenced by wires of the force sensor system including the electrical power supply and the data logging. By means of this measurement system, contact forces can be measured in unguided vibratory finishing processes for the first time. Furthermore, the influence of media size and adjustment of the unbalance motor like revolution speed, phase angle and mass distribution between the upper and the lower eccentric weight on the contact forces was investigated.

COMPARISON OF PREPARATION METHODS IN TERMS OF TOOL LIFE AND SURFACE ROUGHNESS

2021 ◽  
Vol 2021 (4) ◽  
pp. 4836-4840
Author(s):  
ROBERT STRAKA ◽  
◽  
JOZEF PETERKA ◽  
TOMAS VOPAT ◽  
◽  
...  
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Cutting Parameters ◽  
Turning Process ◽  
Machined Surface ◽  
Preparation Methods ◽  
Machined Surface Roughness ◽  
Cutting Inserts ◽  
Drag Finishing ◽  
Edge Preparation

The article compares two cutting edge preparation methods and their influence on the machined surface roughness of the difficult to cut nickel alloy Inconel 718 and the tool wear of cutting inserts made of cemented carbide. The manufacturing and preparation process of cutting inserts used in the experiment were made by Dormer Pramet. The preparation methods used in the experiment were drag finishing and brushing. Cutting parameters did not change during the whole turning process to maintain the same conditions in each step of the process and were determined based on tests for a semi-finishing operation of the turning process. To obtain durability of 25 to 30 minutes with controlled development of the tool wear the cutting parameters were determined with cooperation with the cutting inserts manufacturer.

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