Internal Stress Field in Ultrafine Grained Aluminium Fabricated by Accumulative Roll-Bonding

Author(s):  
Rintaro Ueji ◽  
J. Taniguchi ◽  
N. Sumida ◽  
Katsushi Tanaka ◽  
Nobuhiro Tsuji
2006 ◽  
Vol 512 ◽  
pp. 123-128 ◽  
Author(s):  
Rintaro Ueji ◽  
J. Taniguchi ◽  
N. Sumida ◽  
Katsushi Tanaka ◽  
Nobuhiro Tsuji

Internal stress field in a severely deformed aluminium with ultrafine grained microstructure has been studied by convergent-beam electron diffraction (CBED) technique in transmission electron microscopy (TEM). A commercial purity aluminium (99.1%Al) sheet was highly strained by the accumulative roll-bonding (ARB) process to evolve an ultrafine grained structure. Higher-order Laue zone (HOLZ) lines in the incidence disk of the ] 12 1 [ zone axis have been observed at various positions within an identical ultrafine grain. The key finding is that the HOLZ line pattern taken from the vicinity (~50nm) of the grain boundary (lamellar boundary) looses ) 1 1 0 ( mirror symmetry, whereas the pattern from the grain centre has the symmetry. The former and the latter represent the existence of a large non-hydrostatic stress field and a small internal stress field, respectively. The magnitude of the internal stress becomes larger with approaching to a grain boundary.


2014 ◽  
Vol 794-796 ◽  
pp. 851-856
Author(s):  
Tadashiege Nagae ◽  
Nobuhiro Tsuji ◽  
Daisuke Terada

Accumulative roll-bonding (ARB) process is one of the severe plastic deformation processes for fabricating ultrafine grained materials that exhibit high strength. In aluminum alloys, aging heat treatment has been an important process for hardening materials. In order to achieve good mechanical properties through the combination of grain refinement hardening and precipitation hardening, an Al-4.2wt%Ag binary alloy was used in the present study. After a solution treatment at 550°C for 1.5hr, the alloy was severely deformed by the ARB process at room temperature (RT) up to 6 cycles (equivalent strain of 4.8). The specimens ARB-processed by various cycles (various strains) were subsequently aged at 100, 150, 200, 250°C, and RT. The hardness of the solution treated (ST) specimen increased by aging. On the other hand, hardness of the ARB processed specimen decreased after aging at high temperatures such as 250°C. This was probably due to coarsening of precipitates or/and matrix grains. The specimen aged at lower temperature showed higher hardness. The maximum harnesses achieved by aging for the ST specimen, the specimens ARB processed by 2 cycles, 4 cycles and 6 cycles were 55HV, 71HV, 69HV and 65HV, respectively. By tensile tests it was shown that the strength increased by the ARB process though the elongation decreased significantly. However, it was found that the tensile elongation of the ARB processed specimens was improved by aging without sacrificing the strength. The results suggest that the Al-Ag alloy having large elongation as well as high strength can be realized by the combination of the ARB process for grain refinement and the subsequent aging for precipitation hardening.


Author(s):  
D. Rahmatabadi ◽  
B. Mohammadi ◽  
R. Hashemi ◽  
T. Shojaee

In this study, ultrafine grained Al5052/Cu multilayered composite has been produced by accumulative roll bonding (ARB) and fracture properties have been studied using plane stress fracture toughness. The fracture toughness has been investigated for the unprocessed specimens, primary sandwich and first, second, and third cycles of ARB process by ASTM E561 and compact tension (CT) specimens. Also, the microstructure and mechanical properties have been investigated using optical microscopy, scanning electron microscopy, uniaxial tensile tests, and microhardness measurements. The value of plane stress fracture toughness for the ultrafine grained Al5052/Cu composite increased by increasing the number of ARB cycles, continuously from the primary sandwich to end of the third cycle. The maximum value of 59.1 MPa m1/2 has been obtained that it is about 2.77 and 4.05 more than Al5052 and pure Cu (unprocessed specimens). This phenomenon indicated that ARB process and the addition of copper to aluminum alloy could increase the value of fracture toughness to more than three times. The results showed that by increasing the ARB cycles, the thickness of copper layers reduced and after the fifth cycle, the excellent uniformity of Cu layers achieved. By increasing the number of ARB cycles, the microhardness of both aluminum and copper layers have been significantly increased. The tensile strength of the sandwich has been enhanced continually, and the maximum value of 566.5 MPa has been achieved.


2020 ◽  
Vol 979 ◽  
pp. 84-88
Author(s):  
A. Arun ◽  
Lakshmanan Poovazhgan

Accumulative Roll Bonding (ARB) is one among the techniques in Severe Plastic Deformation (SPD) which is used to produce ultrafine grains and nanocrystalline structure in the materials used. Tensile test, micro hardness test, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and bending tests are the various tests carried out to understand the grain refinement of ARB materials. ARB is carried out in homogenous and heterogeneous materials to bring out the useful applications of ultrafine grained materials. ARB process mainly carried out in room, warm and hot temperature. The variations in the structure of the material are obtained by changing the load applied on the roller and by increasing the number of passes. This review paper brings out how the mechanical properties of the materials are improved by ARB process


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