Nonlinear Response and Fatigue Life Prediction of Thin-Walled Structures under Thermo-Acoustic Loadings

2012 ◽  
Vol 157-158 ◽  
pp. 1204-1211 ◽  
Author(s):  
Yun Dong Sha ◽  
Jing Wei ◽  
Zhi Jun Gao

Thin-walled structures exhibit complex nonlinear response under thermo-acoustic loadings. Complex stress-strain states decrease the fatigue life of structures seriously. Based on the thermo-acoustic response obtained, the rain flow cycle counting scheme is used to calculate the number of fatigue cycles. Then the Miner accumulative damage model is employed to predict high cycle fatigue life, combined with various nonzero mean stress models, including Morrow TFS, SWT. The nonlinear response and fatigue life of 2024-T3 aluminum plate are obtained under different combinations of thermo-acoustic loadings. Results show that the fatigue life of pre-buckled plate decreases with the increase of temperature. For post-buckled plate, as the temperature increases, the fatigue life of plate undergoing persistent snap-through keeps going down till the lowest, and then increases after entering intermittent snap-through regime. At high temperatures, the influence of high temperature on the S-N curve must be considered, the results may be erroneous otherwise.

2011 ◽  
Vol 105-107 ◽  
pp. 220-226 ◽  
Author(s):  
Yun Dong Sha ◽  
Zhi Jun Gao ◽  
Fei Xu

Thin-walled structures of future hypersonic flight vehicles will encounter complex loadings and exhibit obvious nonlinear responses. The thermal loads from high speed flow or engine jet flow can cause thermal buckling of thin-walled structures, such as Thermal Protection System (TPS). If the structures are loaded with intense acoustic loads simultaneously, large deflection nonlinear response, including snap-through, can be induced. Snap-through will give rise to large amplitude stress cycles and non-zero mean stress, which can lessen the fatigue life markedly. Starting from Hooker’s Law with thermal components, the large deflection governing equations of motion for simply-supported plate under thermo-acoustic loadings are derived. The partial differential equation (PDE) of motion which is difficult to solve is then transformed with Galerkin’s method to the system of ordinary differential equations (ODE) under modal coordinates. The displacement responses under different combinations of temperature increments and sound pressure levels are calculated by employing Runge-Kutta method. Typical thermo-acoustic responses are predicted: 1) random vibration around pre-buckled equilibrium position, 2) persistent snap-through between post-buckled positions, 3) intermittent snap-through, 4) vibration around one of the two post-buckled positions. By dividing the restoring force term in the equation into linear term and nonlinear one, the evolutions of each term are obtained to illustrate the mechanism of thermo-acoustic response and the contributions of each force, including shear force, thermal force and membrane force. Thus a further insight into thermo-acoustic response has been achieved.


Author(s):  
R. Azzara ◽  
E. Carrera ◽  
M. Filippi ◽  
A. Pagani

This paper deals with the evaluation of time response analyses of typical aerospace metallic structures. Attention is focussed on detailed stress state distributions over time by using the Carrera Unified Formulation (CUF) for modeling thin-walled reinforced shell structures. In detail, the already established component-wise (CW) approach is extended to dynamic time response by mode superposition and Newmark direct integration scheme. CW is a CUF-based modeling technique which allows to model multi-component structures by using the same refined finite element for each structural component, e.g. stringers, panels, ribs. Component coupling is realized by imposing displacement continuity without the need of mathematical artifices in the CW approach, so the stress state is consistent in the entire structural domain. The numerical results discussed include thin-walled open and closed section beams, wing boxes and a benchmark wing subjected to gust loading. They show that the proposed modeling technique is effective. In particular, as CW provides reach modal bases, mode superposition can be significantly efficient, even in the case of complex stress states.


2011 ◽  
Vol 2-3 ◽  
pp. 865-869
Author(s):  
Yun Dong Sha ◽  
Fei Xu ◽  
Zhi Jun Gao

Composite materials thin-walled structures are widely used as skin panel in flight vehicles in recent years. These structures will encounter severe complex loading conditions, which may be a combination of mechanical, aerodynamic, thermal and acoustic loads. Thin-walled structures subjected to this kind of loadings will exhibit nonlinear response; as a result, fatigue failure will occur. High temperature may cause large thermal deflection and stress, for some special conditions, may cause thermal buckling. Once the thermal buckling appears, the stiffness will change correspondingly, it will cause significant influence on the dynamic response and fatigue failure. Accordingly, it is important to research the nonlinear response of this kind of structures under elevated thermal environment. Nonlinear response and thermal pre-buckling/post-buckling behavior of a Graphite-Epoxy composite plate subjected to server thermal loading is numerically investigated in this paper. A composite laminated plate with clamped-clamped boundary conditions is chosen as simulated body, nonlinear finite element model is developed using the first-order shear deformable plate theory, Von Karman strain-displacement relations, and the principle of virtual work. The thermal load is assumed to be a steady-state with different predefined temperature distribution. The thermal strain is stated as an integral quantity of the thermal expansion coefficient with respect to temperature. Then the modes of the plate are analyzed, the nature frequencies and modal shapes are obtained. The critical temperature of buckling is calculated. The static nonlinear equations of motions are solved by the Newton-Raphson iteration technique to obtain the thermal post-buckling deflection. The Riks method is used to analyze static post-buckling behavior. In the numerical examples, four types of situations are studied, which include i) the buckling behaviors for different initial imperfections, ii) the buckling behaviors for different thickness to width ratios, and iii) The buckling behaviors for different width to length ratios; The critical temperature, the static thermal post-buckling deflection and the load to displacement relation are presented respectively. The influences of different boundary conditions on the buckling behaviors of the plate are achieved as well. The simulation method and results presented in this paper can be valuable references for further analysis of the nonlinear responses of thin-walled structures under complex loading conditions.


2018 ◽  
Vol 762 (8) ◽  
pp. 36-39 ◽  
Author(s):  
B.G. BULATOV ◽  
◽  
R.I. SHIGAPOV ◽  
M.A. IVLEV ◽  
I.V. NEDOSEKO ◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 592
Author(s):  
Feng Yue ◽  
Ziyan Wu

The fracture mechanical behaviour of thin-walled structures with cracks is highly significant for structural strength design, safety and reliability analysis, and defect evaluation. In this study, the effects of various factors on the fracture parameters, crack initiation angles and plastic zones of thin-walled cylindrical shells with cracks are investigated. First, based on the J-integral and displacement extrapolation methods, the stress intensity factors of thin-walled cylindrical shells with circumferential cracks and compound cracks are studied using linear elastic fracture mechanics, respectively. Second, based on the theory of maximum circumferential tensile stress of compound cracks, the number of singular elements at a crack tip is varied to determine the node of the element corresponding to the maximum circumferential tensile stress, and the initiation angle for a compound crack is predicted. Third, based on the J-integral theory, the size of the plastic zone and J-integral of a thin-walled cylindrical shell with a circumferential crack are analysed, using elastic-plastic fracture mechanics. The results show that the stress in front of a crack tip does not increase after reaching the yield strength and enters the stage of plastic development, and the predicted initiation angle of an oblique crack mainly depends on its original inclination angle. The conclusions have theoretical and engineering significance for the selection of the fracture criteria and determination of the failure modes of thin-walled structures with cracks.


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