Time Response Stress Analysis of Solid and Reinforced Thin-Walled Structures by Component-Wise Models

Author(s):  
R. Azzara ◽  
E. Carrera ◽  
M. Filippi ◽  
A. Pagani

This paper deals with the evaluation of time response analyses of typical aerospace metallic structures. Attention is focussed on detailed stress state distributions over time by using the Carrera Unified Formulation (CUF) for modeling thin-walled reinforced shell structures. In detail, the already established component-wise (CW) approach is extended to dynamic time response by mode superposition and Newmark direct integration scheme. CW is a CUF-based modeling technique which allows to model multi-component structures by using the same refined finite element for each structural component, e.g. stringers, panels, ribs. Component coupling is realized by imposing displacement continuity without the need of mathematical artifices in the CW approach, so the stress state is consistent in the entire structural domain. The numerical results discussed include thin-walled open and closed section beams, wing boxes and a benchmark wing subjected to gust loading. They show that the proposed modeling technique is effective. In particular, as CW provides reach modal bases, mode superposition can be significantly efficient, even in the case of complex stress states.

2020 ◽  
Author(s):  
E. Carrera ◽  
◽  
A. Pagani ◽  
R. Augello

AbstractIn the framework of finite elements (FEs) applications, this paper proposes the use of the node-dependent kinematics (NDK) concept to the large deflection and post-buckling analysis of thin-walled metallic one-dimensional (1D) structures. Thin-walled structures could easily exhibit local phenomena which would require refinement of the kinematics in parts of them. This fact is particularly true whenever these thin structures undergo large deflection and post-buckling. FEs with kinematics uniform in each node could prove inappropriate or computationally expensive to solve these locally dependent deformations. The concept of NDK allows kinematics to be independent in each element node; therefore, the theory of structures changes continuously over the structural domain. NDK has been successfully applied to solve linear problems by the authors in previous works. It is herein extended to analyze in a computationally efficient manner nonlinear problems of beam-like structures. The unified 1D FE model in the framework of the Carrera Unified Formulation (CUF) is referred to. CUF allows introducing, at the node level, any theory/kinematics for the evaluation of the cross-sectional deformations of the thin-walled beam. A total Lagrangian formulation along with full Green–Lagrange strains and 2nd Piola Kirchhoff stresses are used. The resulting geometrical nonlinear equations are solved with the Newton–Raphson linearization and the arc-length type constraint. Thin-walled metallic structures are analyzed, with symmetric and asymmetric C-sections, subjected to transverse and compression loadings. Results show how FE models with NDK behave as well as their convenience with respect to the classical FE analysis with the same kinematics for the whole nodes. In particular, zones which undergo remarkable deformations demand high-order theories of structures, whereas a lower-order theory can be employed if no local phenomena occur: this is easily accomplished by NDK analysis. Remarkable advantages are shown in the analysis of thin-walled structures with transverse stiffeners.


2009 ◽  
Vol 417-418 ◽  
pp. 353-356 ◽  
Author(s):  
M. Rajendran ◽  
Ingo Schneider ◽  
Anuradha Banerjee

A new stress-state dependent cohesive zone model for thin walled structures is proposed. The model incorporates the stress-state explicitly within the traction-separation law using basic elasticity-plasticity equations combined with a model parameter. The numerical implementation of the model is able to reproduce ductile fracture observed in a pre-cracked C(T) specimen as well as a notched plate specimen of the same material.


Author(s):  
Y. V. Pavlyuk

The relaxation of isotropic homogeneous and non-aging linear-viscoelastic materials under conditions of complex stress state is considered. Thin-walled tubular specimens of High Density Polyethylene (HDPE) for creep under a single-axial stretching, with a pure twist and combined load tension and torsion are considered as base experiments, tests. The solution is obtained by generalizing the initial one-dimensional viscoelasticity model to a complex stressed state, constructed using the hypothesis of the proportionality of deviators. The heredity kernels are given by the Rabotnov’s fractional-exponential function. The dependence between the kernels of intensity and volumetric creep is established, which determine the scalar properties of linear viscoelastic materials in the conditions of a complex stressed state in the defining equations of the type of equations of small elastic-plastic deformations, and the kernels of longitudinal and transverse creep defining the hereditary properties of linear-viscoelastic materials under the conditions of the uniaxial tension. The problems of stress relaxation calculation of thin walled tubes under combined tension with torsion have been solved and experimentally approved.


1998 ◽  
Vol 120 (3) ◽  
pp. 223-225 ◽  
Author(s):  
S. A. Shesterikov ◽  
A. M. Lokochtchenko ◽  
E. A. Mjakotin

The problem of creep rupture of pipes from an anisotropic material is studied. The authors suggest a method describing the results of creep rupture tests on thin-walled pipes under complex stress state by taking the strength anisotropy of material into account. A coefficient of strength anisotropy has been determined from the results of creep rupture testing, and a method is given for calculation under various modes of complex stress state. This procedure is based on evaluating the values of the statistical spread from the experimental data. The anisotropy coefficient corresponding to the minimum spread is adopted. The suggested method of calculating the strength anisotropy coefficient is confirmed experimentally.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 504
Author(s):  
Piotr Horajski ◽  
Lukasz Bohdal ◽  
Leon Kukielka ◽  
Radoslaw Patyk ◽  
Pawel Kaldunski ◽  
...  

The article presents an innovative method of reducing welding distortions of thin-walled structures by introducing structural and technological changes. The accuracy of the method was demonstrated on the example of welding the stub pipes to the outer surface of a thin-walled tank with large dimensions, made of steel 1.4301 with a wall thickness of 1.5 × 10−3 (m). During traditional Gas Tungsten Arc Welding (GTAW), distortions of the base are formed, the flatness deviation of which was 11.9 × 10−3 (m) and exceeded the permissible standards. As a result of structural and technological changes, not only does the joint stiffness increase, but also a favorable stress state is introduced in the flange, which reduces the local welding stresses. Numerical models were developed using the finite element method (FEM), which were used to analyze the residual stresses and strains pre-welding, in extruded flanges, in transient, and post-welding. The results of the calculations for various flanges heights show that there is a limit height h = 9.2 × 10−3 (m), above which flange cracks during extrusion. A function for calculating the flange height was developed due to the required stress state. The results of numerical calculations were verified experimentally on a designed and built test stand for extrusion the flange. The results of experimental research confirmed the results of numerical simulations. For further tests, bases with a flange h = 6 × 10−3 (m) were used, to which a stub pipe was welded using the GTAW method. After the welding process, the distortion of the base was measured with the ATOS III scanner (GOM a Zeiss company, Oberkochen, Germany). It has been shown that the developed methodology is correct, and the introduced structural and technological changes result in a favorable reduction of welding stresses and a reduction in the flatness deviation of the base in the welded joint to 0.39 × 10−3 (m), which meets the requirements of the standards.


2020 ◽  
Vol 70 (2) ◽  
pp. 101-116
Author(s):  
Kozbur Halyna

AbstractMethod of predicting the strength of thin-walled tubes under a complex stress state, taking into account changes in the initial dimensions, is proposed. Uniform plastic deformation of a thin-walled tube under short-term static load by internal pressure and axial tension is considered. The tube material is considered to be homogeneous, isotropic and incompressible. The principle of maximum load is used to derive analytical dependences. The main decisions and conclusions were made using the Considere scheme.


2012 ◽  
Vol 157-158 ◽  
pp. 1204-1211 ◽  
Author(s):  
Yun Dong Sha ◽  
Jing Wei ◽  
Zhi Jun Gao

Thin-walled structures exhibit complex nonlinear response under thermo-acoustic loadings. Complex stress-strain states decrease the fatigue life of structures seriously. Based on the thermo-acoustic response obtained, the rain flow cycle counting scheme is used to calculate the number of fatigue cycles. Then the Miner accumulative damage model is employed to predict high cycle fatigue life, combined with various nonzero mean stress models, including Morrow TFS, SWT. The nonlinear response and fatigue life of 2024-T3 aluminum plate are obtained under different combinations of thermo-acoustic loadings. Results show that the fatigue life of pre-buckled plate decreases with the increase of temperature. For post-buckled plate, as the temperature increases, the fatigue life of plate undergoing persistent snap-through keeps going down till the lowest, and then increases after entering intermittent snap-through regime. At high temperatures, the influence of high temperature on the S-N curve must be considered, the results may be erroneous otherwise.


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