The Model Analysis of Molding Sand’s Removal and Mechanism Research Using High Pressure Water-Jet Technique

2009 ◽  
Vol 16-19 ◽  
pp. 1127-1132 ◽  
Author(s):  
Ji Gao ◽  
Rui Zhang ◽  
Guo Qiang Cao ◽  
Gui Mu Zhang

This paper studies the mechanism and process simulation of removal of molding sand by a high pressure water jet using a nonlinear dynamic damage model and finite element analysis (FEA). The results indicate that a high pressure water jet possesses a strong ability to remove molding sand. The destruction of molding sand is a concurrent result of stress wave and quasi-static pressure, in which the alterative stress wave plays a major role. The numerical results agree with the test results, indicating that the model and FEA are feasible for analyzing the mechanism and process of removal of molding sand by a high pressure water jet. These conclusions can be used for equipment design and process optimization of removal of molding sand for precision castings.

Energies ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1911 ◽  
Author(s):  
Waldemar Korzeniowski ◽  
Katarzyna Poborska-Młynarska ◽  
Krzysztof Skrzypkowski ◽  
Krzysztof Zagórski ◽  
Mariusz Chromik

The article explores the potential for modification of the well-known salt cavern leaching process for brine production or/and hydrocarbon or hydrogen storage facilities, enabling the acceleration of the pace of acquiring new storage capacities with their increased geomechanical stability. The innovative technology is based on the use of high-pressure water jet technique for disc niche cutting in salt rock. The effect of such operations is a significant increase in the contact area of the water with the rock during cavern leaching and faster concentrated brine recovery already in the first leaching phase. This aspect was tested in 67 tests performed for three different types of rock salt: green, pink, and Spiza salt. Laboratory tests of the successive cutting of niches with a stream of water at 500 bar were carried out. The effectiveness of water jet was demonstrated and the possibilities of effective cutting of niches. Significant relationships were found between the obtained depth of niches at a given stream pressure and the duration of individual operations. Depending on the type of salt, the rate of increase in their depth was determined. The presented test results precede the much larger upscaling project, currently at the preparatory stage.


Author(s):  
Gaofeng Song ◽  
Hongxiang Zheng ◽  
Yining Wang ◽  
Yangyan Zheng ◽  
Yun Zhou ◽  
...  

2012 ◽  
Vol 538-541 ◽  
pp. 909-914
Author(s):  
Kun Wang ◽  
Deyi Ma ◽  
Yue Gan Song

The development of abrasive water jet cutting technology needs much higher reliability requirements of water cutting system. As one of the core parts in pressure generating system of water jet cutting, the High-pressure cylinder should have a stable fatigue life. The materials of the high-pressure cylinder are 34CrNi3MoA and AISl4340, and the stress of it under high pressure conditions was analyzed with the finite element analysis software ANSYS. For the existence of repeated plastic strain, the fatigue curves were gat by long-life theory. At last the fatigue of the high-pressure cylinder was simulated based on the stress. The results show that the stress is in distribution of 29MPa - 699MPa, and main of the body is under elastic strain. The whole fatigue condition can meet the requirements, but fatigue situation is worse in close to high pressure check export, the minimal life is 250000 cycle indexes.


2021 ◽  
Vol 14 (13) ◽  
Author(s):  
Zeng-qiang Yang ◽  
Chang Liu ◽  
Feng-shuo Li ◽  
Lin-ming Dou ◽  
Gang-wei Li ◽  
...  

1988 ◽  
Vol 4 (4) ◽  
pp. 340-343 ◽  
Author(s):  
John H. Posselius ◽  
Jr.. Glenn T. Conklin

2011 ◽  
Vol 462-463 ◽  
pp. 774-779
Author(s):  
Hu Si ◽  
Xiao Hong Li ◽  
Yan Ming Xie

The high pressure waterjet is widely applied for mine industry, mechanical manufacture, environmental engineering, and medicine field due to its particular characteristic. Recently, the application of high pressure waterjet for gas drainage in mine has been receiving increasing attention with the development of exploitative technology. The micro-damage mechanism of coal under high pressure water jet is key to drain gas effectively. Based on damage mechanics and rock dynamics, the paper analyzed the micro-structure deformation and damage of rock and the impulsive effect under high pressure water jet and developed the dynamic model. Further, on the assumption of that rock was homogeneous and isotropic, a computational model was established based on the Arbitrary Lagrangian Eulerian (ALE) fluid-solid coupling penalty function method. The rock damage under high pressure water jet was simulated by the dynamic contact method. The results showed that the damage and breakage of ruck was mainly attributed to impacting effect and was characterized by local effect, and the evolvement of rock breakage went through three stages and the figure of rock breakage trended a funnel. On the whole, numerical results agreed with experimental results.


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