The Study of Grinding Phosphate Rock by the Contrast of Steel Balls and Iron Segments

2013 ◽  
Vol 295-298 ◽  
pp. 3050-3054
Author(s):  
Fu Kun Yan ◽  
Qing Fei Xiao ◽  
Xiong Tong ◽  
Chun Mei Luo ◽  
Bo Li
Keyword(s):  
Basic Principle ◽  
Phosphate Rock ◽  
Yunnan Province ◽  
Mineral Processing ◽  
Low Grade ◽  
Grinding Process ◽  
Chrome Steel ◽  
Fine Grinding ◽  
Percentage Points ◽  
Steel Balls

The grinding process has been one of the most important part for mineral processing,combined with the basic principle of selective grinding and grinding medium application,a low grade phosphorite in Yunnan province which was grinded by the precise size and ratio of iron segments, and with the same specifications compared with low chrome steel balls under the same condition.The obtained results shown that iron segments could get a fine grinding with level(+0.10mm) 1.89 percentage points lower, pulverization level(-0.01mm) 0.07 percentage points lower,intermediate easy level(0.074～0.038mm) 9.29 percentage points higher,which further explains the iron segments has a better selective grinding effect,and could be used as a kind of ore fine grinding medium.

Research on Selective Grinding of Yunnan Low-Grade Phosphate Rock

2014 ◽  
Vol 988 ◽  
pp. 286-289
Author(s):  
Fu Kun Yan ◽  
Qing Fei Xiao ◽  
Xiong Tong ◽  
Sheng Kui Ren ◽  
Rui Guo ◽  
...  
Keyword(s):  
Phosphate Rock ◽  
Yunnan Province ◽  
Low Grade ◽  
Processing Capacity ◽  
Optimization Scheme ◽  
Media System ◽  
Steel Consumption ◽  
The Media ◽  
Saving Effect ◽  
Theory Formula

In view of the mid-low grade phosphate rock somewhere in Yunnan province, first of all study the mechanical properties of ore, on the basis of which combine Duanshi semi diameter theory formula and crushing statistic mechanics, optimized from diameters, shapes and proportion of the grinding medias, increasing the grinding selectivity only to get selective optimization scheme, finally proved by practice, after changing the media system, on the basis of original mill processing capacity increased by 19.54%, the average steel consumption reduced more than 10%, the particle size of grinding product is easy to process, having an obvious energy saving effect.

Overview of Current Phosphoric Acid Production Processes and a New Idea of Kiln Method

2020 ◽  
Vol 17 ◽  
Author(s):  
Guangya Zheng ◽  
Jupei Xia ◽  
Zhengjie Chen
Keyword(s):  
Phosphoric Acid ◽  
Acid Production ◽  
Phosphate Rock ◽  
Low Grade ◽  
Production Methods ◽  
Production Processes ◽  
Major Equipment ◽  
Development Prospects ◽  
Great Competitiveness

: China primarily contains medium and low-grade phosphorus ores that are used to produce phosphoric acid. Here, we provide an overview of phosphoric acid production processes, including wet, thermal, and kiln methods, as well as the fundamental principles, major equipment, and technological aspects of each process. Progress in the kiln method using lowgrade phosphate rock is described, which involves the KPA and CDK processes. The literature shows that the addition of admixtures adds great competitiveness to kiln phosphate production methods and has considerable development prospects.

scholarly journals Feasibility of fly ash as fluxing agent in mid- and low-grade phosphate rock carbothermal reduction and its reaction kinetics

2021 ◽  
Vol 10 (1) ◽  
pp. 157-168
Author(s):  
Biwei Luo ◽  
Pengfei Li ◽  
Yan Li ◽  
Jun Ji ◽  
Dongsheng He ◽  
...  
Keyword(s):  
Particle Size ◽  
Fly Ash ◽  
Reaction Time ◽  
Carbothermal Reduction ◽  
Industrial Waste ◽  
Phosphate Rock ◽  
Molar Ratio ◽  
Low Grade ◽  
Carbon Excess ◽  
Fluxing Agent

Abstract The feasibility of industrial waste fly ash as an alternative fluxing agent for silica in carbothermal reduction of medium-low-grade phosphate ore was studied in this paper. With a series of single-factor experiments, the reduction rate of phosphate rock under different reaction temperature, reaction time, particle size, carbon excess coefficient, and silicon–calcium molar ratio was investigated with silica and fly ash as fluxing agents. Higher reduction rates were obtained with fly ash fluxing instead of silica. The optimal conditions were derived as: reaction temperature 1,300°C, reaction time 75 min, particle size 48–75 µm, carbon excess coefficient 1.2, and silicon–calcium molar ratio 1.2. The optimized process condition was verified with other two different phosphate rocks and it was proved universally. The apparent kinetics analyses demonstrated that the activation energy of fly ash fluxing is reduced by 31.57 kJ/mol as compared with that of silica. The mechanism of better fluxing effect by fly ash may be ascribed to the fact that the products formed within fly ash increase the amount of liquid phase in the reaction system and promote reduction reaction. Preliminary feasibility about the recycling of industrial waste fly ash in thermal phosphoric acid industry was elucidated in the paper.

Mineral Processing Technology Study on a Lean Hematite Ore with Finely-Disseminated Minerals

2013 ◽  
Vol 303-306 ◽  
pp. 2473-2476
Author(s):  
Wei Zhi Wang ◽  
Li Hui Zhou ◽  
Chun Guang Yang
Keyword(s):  
Mineral Processing ◽  
Low Grade ◽  
Iron Recovery ◽  
Technology Study ◽  
Complex Composition ◽  
Flotation Process ◽  
Iron Concentrate ◽  
Second Stage ◽  
Fine Grain ◽  
Hematite Ore

The mineral processing experimental research was carried out on the hematite bearing characteristics of low grade, fine grain,complex composition. The results showed that using the technological flowsheet of “stage grinding- low intensity magnetic separation”, the iron concentrate with recovery of 36.56% and grade of 65.85% Fe can be obtained. And the iron concentrate with recovery of 17.23% and grade of 63.53% Fe can be obtained by “stage grinding-HIMS process-reverse flotation” process. The final iron concentrate with TFe grade of 65.10%,yield of 19.19% and total iron recovery of 53.79% from the raw ores with TFe grade of 23.41％ was obtained, with the first stage grinding size being 55% -0.074mm and the second stage,93% -0.074mm.

Research on Exploration of Mineral Processing for a Iron Ore

2015 ◽  
Vol 1094 ◽  
pp. 397-400
Author(s):  
Xian Xie ◽  
Zi Xuan Yang ◽  
Xiong Tong ◽  
Ji Yong Li
Keyword(s):  
Magnetic Separation ◽  
Calcium Oxide ◽  
Iron Ore ◽  
Mineral Processing ◽  
Low Grade ◽  
Iron Minerals ◽  
Iron Mineral ◽  
Ore Minerals ◽  
Separation Test

Iron ore minerals are mainly silicate-type iron minerals in raw ore, and its distribution rate was 51.93%; followed by magnetic iron, and its distribution rate was 36.81%; content and distribution rate of other minerals was very low; element grade of iron, phosphorus, sulfur, silica were 11.90%, 0.043%, 0.013% and 45.23%, the main gangue were silica and calcium oxide, recyclable iron minerals mainly is magnetic iron mineral. Due to the grade of iron of raw ore and the amounts of optional magnetite was relatively little, in order to investigate the optional of low-grade ore, weak magnetic separation test and weak magnetic separation tailings-strong magnetic separation test were put into effect.

Fertiliser effectiveness of acid extracted phosphorus from low grade phosphate rock

1988 ◽  
Vol 17 (2) ◽  
pp. 165-176
Author(s):  
R. C. Dalal ◽  
J. M. Oades ◽  
D. G. Lewis
Keyword(s):  
Phosphate Rock ◽  
Low Grade

Recovery of Ultrafine Copper Oxide Mineral with Vacuum Flotation

2012 ◽  
Vol 524-527 ◽  
pp. 1047-1053 ◽  
Author(s):  
Dian Wen Liu ◽  
Jian Jun Fang ◽  
Xiao Lin Zhang ◽  
Shao Jun Bai ◽  
Zhi Cong Wei ◽  
...  
Keyword(s):  
Copper Oxide ◽  
Yunnan Province ◽  
Size Fraction ◽  
Low Grade ◽  
Fine Grained ◽  
Copper Loss ◽  
Oxide Mineral ◽  
Oxide Deposit ◽  
Oxidation Ratio ◽  
Ultrafine Copper

Tangdan copper oxide ore deposit, located in the northeast Yunnan province of China, is the largest independent copper oxide deposit in China. The ore from the deposit is characterized by low grade, high oxidation ratio and fine-grained dissemination, which results in the poor flotation recovery. The analysis of plant flotation data reveals that the loss of copper minerals into tailings is mainly with coarse size fraction, due to its insufficient liberation and finer size, especially for the size fraction below 10 microns, which are very difficult to be floated with conventional flotation methods. In order to improve the flotation performance of the ore, laboratory tests include Hallimond flotation and vacuum flotation were respectively conducted with pure malachite, the dominant copper oxide mineral in the deposit; and the results indicate that a finer grinding fineness up to -325 mesh even -400 mesh is required to decrease the copper loss in the coarse size fraction, and vacuum flotation provides a promising way for the recovery of ultrafine malachites.

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