Realization of a ZVS Inverting Spot Welding Power Supply

2013 ◽  
Vol 339 ◽  
pp. 440-445
Author(s):  
Peng Shu Zhao ◽  
Xu Dong Wang ◽  
Miao Sen Yang ◽  
Kai Kang

In this paper it constructs a phase shift to control zero-voltage-switching of high frequency inverter spot welding power supply topology structure. Through testing the former vice edge current, the system realizes the closed loop control. In this paper, it shows the working condition of main circuit modal. The experimental results proved the advantages of the topological structure.

2012 ◽  
Vol 546-547 ◽  
pp. 344-351
Author(s):  
Peng Shu Zhao ◽  
Xu Dong Wang ◽  
Xiao Song Na ◽  
Miao Sen Yang

The technology of soft-switching can improve stability ,reliability and efficiency of the inverting spot welding power supply .In this paper ,a new kind of topology of zero-voltage switching spot welding power supply is proposed ,which is auxiliary circuit in paralleling with the lagging lag ,so it can afford auxiliary current of soft switch .With the relationship between circuit state of every working mode of main circuit and main circuit parameters in new topology ,the ability of searching optimal overall situation of ACA is used to optimize circuit parameters ,and it turns out to confirm the advantage of this topology .


2021 ◽  
Author(s):  
Jahangir Afsharian

This thesis is devoted to the development of a novel parallel isolated power supply (PIPS) for the gate driver of integrated Gate Commutated Thyristors (GCT). The proposed PIPS is essentially a special high frequency soft switched DC/DC converter, integrating six parallel isolated power supplies in one module where each power supply generates a regulated dc supply for the GCT gate driver. In commercial GCT power supplies, a high-voltage isolation transformer is indispensable but highly inefficient in terms of cost and size, which can be significantly improved by the optimized transformer. In all, this design strives to achieve a general power supply for powering up the gate drivers of all types of GCT devices in all MV applications with minimal changes in configuration. In this thesis, the configuration of PIPS is presented and its operating principle is elaborated. The transformer optimization procedure satisfying the voltage isolation requirement of GCT gate drivers is extensively discussed. The performance of PIPS, including the front end DC/DC converter, zero voltage switching phase-shift full bridge (ZVS-PS-FB) converter, and the optimization of the transformer, is verified by simulations and experiments where a 360W laboratory prototype is built for the experimental use.


2012 ◽  
Vol 241-244 ◽  
pp. 509-512
Author(s):  
Lin Yang ◽  
Gen Wang Liu

In order to improve the dynamic performance of inverter and the output voltage waveform quality, the double-loop control combination with internal current loop and external voltage loop is introduced. The inner loop is used for improving the dynamic performance of the system and rapidly eliminating the effects of load disturbance; the outer loop is used for improving static performance of the system. In the end, MATLAB / Simulink is carried out to build the system model and prove the feasibility of the dual closed-loop control structure in this paper.


Interleaved Boost Full Bridge integrated LLC resonant (IBFB- LLC) is an isolated DC/DC converter with directional power flow, which can cope with a wide input voltage range of PV applications. The main losses of the converter are switching losses of the power switches and transformers losses. This paper proposes a method to improve the efficiency of the IBFB converter due to zero voltage switching technique, in combination with employing new SiC MOSFET technology instead of the conventional Si MOSFET. In addition, Litz wire is also adopted to reduce the losses on the high frequency isolation transformer. Both numerical simulations and experiments with a prototype 2.5kW converter are implemented to verify the feasibility and effectiveness of the proposed solution.


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