Numerical Simulation Investigation on the Temperature Field Distribution and Variations in Hot Stamping Process

2010 ◽  
Vol 44-47 ◽  
pp. 992-996
Author(s):  
Lei Zhang ◽  
Guo Qun Zhao ◽  
Hui Ping Li
Keyword(s):  
Temperature Field ◽  
Field Distribution ◽  
Hot Stamping ◽  
Water Channel ◽  
Cooling Water ◽  
Temperature History ◽  
Temperature Field Distribution ◽  
Finite Element Software ◽  
Stamping Process ◽  
Die Surface

With finite element software Abaqus, a coupled thermal mechanical simulation of hot stamping process of U-Channel part using high strength steel was performed. Through the analysis of the temperature field distribution on the die surface, the influence of contact state between die and blank on the temperature field distribution was discussed. With temperature history curve of a selected node on die corner, the heat flow on two contact boundaries (die surface and cooling water channel surface) was discussed and its effects rules on the die temperature were given.

Simulation of Die Gap Variation in Temperature Field Distribution of High Strength Steel Hot Stamping Process

2013 ◽  
Vol 652-654 ◽  
pp. 2048-2052 ◽  
Author(s):  
Shu Lai Chen ◽  
Yu Jun Cai ◽  
Guo He Li ◽  
Zhi Gang Liu
Keyword(s):  
Temperature Field ◽  
Field Distribution ◽  
High Strength Steel ◽  
Thickness Distribution ◽  
Hot Stamping ◽  
High Strength ◽  
Cooling Efficiency ◽  
Temperature Field Distribution ◽  
Simulation Accuracy ◽  
Stamping Process

In the hot stamping process, die gap may affect cooling efficiency of the die and the condition of stress-strain. When other conditions are same, die gap were taken for 0.9t, t, 1.1 t, 1.2 t, t is sheetthickness. Temperature field and thickness distribution of the parts are simulated by ANSYS/LS-DYNA module, it is discovered that the distribution of temperature and thickness is uniform when the die gap is 1t and 1.1t. Finally, an experimental is designed to verify the simulation accuracy.

Numerical Simulation of Hot Stamping of Front Bumper

2014 ◽  
Vol 912-914 ◽  
pp. 715-722
Author(s):  
Yi Hui Guo ◽  
Ming Tu Ma ◽  
Yi Sheng Zhang ◽  
Dian Wu Zhou ◽  
Lei Feng Song
Keyword(s):  
Numerical Simulation ◽  
Temperature Field ◽  
Field Distribution ◽  
Hot Stamping ◽  
Reference Value ◽  
Cooling Channel ◽  
Test Results ◽  
Temperature Field Distribution ◽  
Channel System ◽  
Calculate Temperature Field

LS-DYNA software was adopted to conduct research of numerical simulation on hot stamping of front bumper to calculate the temperature field distribution, stress field distribution, FLD figure and etc. of parts in the course of hot stamping so as to predict and analyze the formability of parts. ProCAST software was employed to conduct research of numerical simulation on solid quenching course concerning hot stamping to calculate temperature field distribution of tools and component of multiple stamping cycles; Based on the simulation,the hot stamping mould was developed,and the front bumper components of hot forming were stamped, Compared the test results with the simulation, both the results coincide basically with same variation trend .Results obtain from numerical simulation can provide significant reference value to hot stamping part design, formability predication and tools cooling channel system design.

scholarly journals Three-Dimensional Electro-Thermal Analysis of a New Type Current Transformer Design for Power Distribution Networks

Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1792
Author(s):  
Bingbing Dong ◽  
Yu Gu ◽  
Changsheng Gao ◽  
Zhu Zhang ◽  
Tao Wen ◽  
...  
Keyword(s):  
Boundary Condition ◽  
Temperature Field ◽  
Temperature Gradient ◽  
Field Distribution ◽  
Distribution Network ◽  
Current Transformer ◽  
Internal Temperature ◽  
Temperature Field Distribution ◽  
Type Design ◽  
New Type

In recent years, the new type design of current transformer with bushing structure has been widely used in the distribution network system due to its advantages of miniaturization, high mechanical strength, maintenance-free, safety and environmental protection. The internal temperature field distribution is an important characteristic parameter to characterize the thermal insulation and aging performance of the transformer, and the internal temperature field distribution is mainly derived from the joule heat generated by the primary side guide rod after flowing through the current. Since the electric environment is a transient field and the thermal environment changes slowly with time as a steady field under the actual conditions, it is more complex and necessary to study the electrothermal coupling field of current transformer (CT). In this paper, a 3D simulation model of a new type design of current transformer for distribution network based on electric-thermal coupling is established by using finite element method (FEM) software. Considering that the actual thermal conduction process of CT is mainly by conduction, convection and radiation, three different kinds of boundary conditions such as solid heat transfer boundary condition, heat convection boundary condition and surface radiation boundary condition are applied to the CT. Through the model created above, the temperature rise process and the distribution characteristics of temperature gradient of the inner conductor under different current, different ambient temperatures and different core diameters conditions are studied. Meanwhile, the hottest temperature and the maximum temperature gradient difference are calculated. According to this, the position of weak insulation of the transformer is determined. The research results can provide a reference for the factory production of new type design of current transformer.

scholarly journals The study of three-dimensional temperature field distribution reconstruction using ultrasonic thermometry

AIP Advances ◽  
2016 ◽  
Vol 6 (7) ◽  
pp. 075007 ◽  
Author(s):  
Ruixi Jia ◽  
Qingyu Xiong ◽  
Kai Wang ◽  
Lijie Wang ◽  
Guangyu Xu ◽  
...  
Keyword(s):  
Temperature Field ◽  
Field Distribution ◽  
Three Dimensional ◽  
Temperature Field Distribution

Simulation and Optimization of Temperature Field of Tank Cover with Super Large Diameter during the Creep Aging Forming Process

2021 ◽  
Vol 315 ◽  
pp. 3-9
Author(s):  
Yuan Gao ◽  
Li Hua Zhan ◽  
Hai Long Liao ◽  
Xue Ying Chen ◽  
Ming Hui Huang
Keyword(s):  
Temperature Field ◽  
Field Distribution ◽  
Temperature Difference ◽  
Single Stage ◽  
Maximum Temperature ◽  
Heating Process ◽  
Temperature Field Distribution ◽  
Two Stage ◽  
Maximum Temperature Difference ◽  
Forming Accuracy

The uniformity of temperature field distribution in creep aging process is very important to the forming accuracy of components. In this paper, the temperature field distribution of 2219 aluminum alloy tank cover during aging forming is simulated by using the finite element software FLUENT, and a two-stage heating process is proposed to reduce the temperature field distribution heterogeneity. The results show that the temperature difference of the tank cover is large in the single-stage heating process, and the maximum temperature difference is above 27°C,which seriously affects the forming accuracy of the tank cover. With two-stage heating process, the temperature difference in the first stage has almost no direct impact on the forming accuracy of the top cover. In the second stage, the temperature difference of the tank cover is controlled within 10°C, compared with the single-stage heating, the maximum temperature difference is reduced by more than 17°C. The two-stage heating effectively reduces the heterogeneity of the temperature field of the top cover. The research provides technical support for the precise thermal mechanical coupling of large-scale creep aging forming components.

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