MODIFICATION OF SYNTHETIC RAW MATERIAL BASED ON SODIUM HYDROXIDE FOR PRODUCING GLASS

The research continues the direction of intensification of glass-making processes by completely replacing soda ash in the glass batch with sodium hydroxide to obtain a well-classified intermediate two-component raw material. A method for obtaining a modified synthetic raw material (SRMm) for producing sodium-calcium-silicate glass based on quartz-containing raw material and sodium hydroxide is considered. SRMm consists of two parts, the chemical composition of one of which corresponds to the low-melting eutectic on the Na2O-SiO2 diagram, in contrast to the prototype SRM, the chemical composition of which corresponds to the chemical composition of silicate glass. The products of the synthesis of parts of quartz sand and sodium hydroxide are mixed with the rest of the components of the glass batch of alkali-silicate glasses, followed by possible agglomeration by known methods. The results of a comparative X-ray phase analysis of experimental charges, as well as heat-treated pelletized samples, show more pronounced glass formation processes in a charge based on SRMm than using the prototype. The use of experimental charges can intensify the physicochemical reactions at the stage of melting in a glass-making furnace, reduce the maximum melting temperature of glass, reduce the carryover of dust-like components of the charge and the technogenic load on the environment.

Study of the Water-Glass Role in the Foam Glass Synthesis Using Glycerol Foaming Agent

The article discusses the peculiarities of the "water-glass – glycerol" foaming mixture components interaction during foam glass synthesis. The important role of the foaming additive type in the foam glass porous structure formation was described, the main foaming substances were listed. The obtaining and researching technology of the samples was described, the compositions of the initial batches using the "water-glass – glycerol" mixture were developed. It was shown that a material with a highly porous structure and density below 500 kg/m3 can be obtained only with the combined introduction of water-glass and glycerol. In this case, mixtures with a predominance of water-glass in the foaming mixture possess optimal properties. Using DSC, it was shown that the addition of water-glass to the mixture completely eliminates the evaporation of glycerol at lower temperatures and intensifies its combustion at higher temperatures. Thus, the addition of water-glass to the glycerol-based foam glass batch allows glycerol to be saved up to higher temperatures that increases the resulting material porosity.

Influences of Magnesium Content in Rehydrated Mixed Oxides on Furfural Conversion

In this study, Mg-Fe catalysts with various molar ratio (Mg/Fe 1:1-10:1), prepared by calcination and subsequent rehydration of hydrotalcite structures, were characterized, tested and evaluated as suitable catalysts for the aldol condensation of furfural with acetone. XRD analyses confirmed that the layered structure was completely restored by rehydration in the catalysts with Mg:Fe molar ratio 3:1 and 4:1. TPD-CO2 showed that the catalysts of this molar ratio had the highest basicity. Rehydrated Mg-Fe catalysts were tested in aldol condensation carried out in a glass batch reactor at 60 °C, atmospheric pressure, 2 wt% of catalyst and acetone/furfural molar ratio 10:1. The catalysts with Mg/Fe molar ratio of 3:1 and 4:1 showed total furfural conversion. As high basicity causes a high activity of the catalyst, our results suggest that the rehydrated mixed oxides with molar ratio 3 to 4:1 were promising new catalysts for the aldol condensation of furfural with acetone.

Modeling of Bohemian and Moravian glass recipes from Gothic to Baroque periods

The Bohemian historical glasses have been neglected and have not been in focus of Archaeometric studies so far. Potassium-calcium wood ash glasses, produced in Bohemia and Moravia, from the beginning of the 14th century to the first half of the 18th century, are chemically different from the glasses produced in the same period in Western Europe. There are no written sources for glass batch recipes for Gothic (14th–1st half of 16th c.) and Renaissance (16th–17th c.) glass, while there are only few for the Baroque (end of 17th–18th c.) glass recipes. Systematically investigating the chemical composition and typology of archaeological glasses, we have chosen to reconstruct the glass recipes of potassium-calcium glasses from the three periods. In this study, the glass recipes (the ratio of the raw materials) were calculated based on the chemical composition of the historical glasses studied by X-Ray Fluorescence (XRF) and Scanning Electron Microscopy/Energy Dispersive System (SEM/EDS). The composition of the authentic natural raw materials was studied by XRF and X-Ray Diffraction (XRD): sand or quartz pebbles, beech ash and potash, limestone, NaCl, and As2O3. Model glasses confirmed our presumption of gradual development in the Bohemian glass batch recipes, which used very simple raw materials ratios.

The Use of Bagasse Ash as a Source of Silica for Production of Container Glass

The study focused on the feasibility of recycling sugarcane bagasse ash (SCBA) to produce container glass. The bagasse was calcined through a Gallenkamp muffle furnace at 6000C and then held at 7000C for 1 ½ hrs and large amount of bagasse ash was obtained. 30 and 18 mesh sieves were used simultaneously to produce a fine powdered of the materials. 5g of SCBA sieved, calcium carbonate and sodium carbonate were passed through atomic absorption spectrophotometer. The result reveals SiO2 76.34wt%, Al2O3 8.55wt%, Fe2O3 2.93wt%, Na2O 0.12wt%, TiO2 0.80wt%, K2O 1.50wt%, CaO 0.07wt%, SO3 2.25wt%, Cr2O3 0.05wt%, Mn2O3 0.06wt% and LOI 6.42wt%. Interestingly, the ash contained high amount of silica of 76.34wt% which could supply all SiO2 needed to produce soda lime silica glass. A container glass batch composition was formulated from 95.899g of SCBA, 19.220g of CaCO3 and 25.556g of Na2CO3 and fired in muffle furnace at temperature between 11000C-12000C for 3 hours. The resulting glass was amber in colour which signifies the presence of iron oxide (Fe2O3) and sulphur trioxide (SO3) in bagasse ash. This implies that the ash can be used to produce amber glass for beverages and storing pharmaceutical drugs especially those which are sensitive to light.

Glass Batch Modification to Improve the Weathering Resistance in Soda-Lime Silicate Glass

The soda bloom - white stain on the glass surface – is an issue concerned in the glass manufacturing. It is because of high humidity and warm weather especially in the tropical region. The aim of this study was to modify glass batch to increase the weathering resistance for soda-lime glass. The weathering resistance of glass was measured by using the sodium (Na) leach technique according to the ISO 719. In principle, the strength of glass structure decreases with increasing Na content. The reactions start when free Na+ions moving to the glass surface and react with moisture from the surroundings. From this reason, the soda bloom occurs during storage lifetime. Two samples of glasses as described in Table 1 were modified with dolomite (CaMg (CO3)2) or alumina (Al2O3) to reduce the sodium free ion on the glass surface and increase the strength of glass structure Table 1: The glasses compositions All glasses were melted at 1500oC for 3 hours and annealed at 570°C. In glass structure, magnesium (Mg) and aluminium (Al) are network modifiers that can improve the structural strength and the weathering resistance of glass. The weathering resistance is in the inverse relationship with the weight of Na2O in mg per 50 ml of water according to theISO 719. The results showed that the weathering resistance increased with increasing dolomite or alumina contents. The experiments of increasing dolomite from 0 to 18 wt.% in a replacement of calcite showed the result that indicated the weight of Na2O in mg per 50 ml of water decreased from 0.53 to 0.41 mg, and the glass with increasing alumina from 0 to 1 wt.% showed that the weight of Na2O in mg per 50 ml of water decreased from 0.80 to 0.39 mg. According to the weathering chamber test under the cyclic atmospheric conditions of 60% and 80% relative humidity, and the cyclic temperatures of 20°C and 32 °C for 14 days, the glasses with more than 12 wt.% dolomite or more than 1 wt.% alumina did not generate the white stains on the surface. This process can be applied in the glass production. The satisfied result was found in the glass sample with 12 wt.% dolomite and 1 wt.% alumina. The weight of Na2O per 50 ml H2O reduced to 0.43 and 0.41mg, respectively, and the storage time increased from 3 months to 6 months without soda bloom.

Modification of alternative additives and their effect on the rubber properties

The present paper deals with a targeted modification of two kinds of alternative additives - waste from glass production and natural mineral filler and explores their effect on the properties of polymeric materials. In the function of first alternative filler was used sludge from weighing the ingredients of glass batch in the glass production. The second used was natural aluminosilicate material based on zeolite (clinoptilolite). These alternative fillers have been modified in order to increase its efficiency, using the silanes: 3-aminopropyl-triethoxysilane, bis(triethoxysilyl)propyl-tetrasulfide and 3-(triethoxysilyl)propyl-methacrylate. In the case of alternative filler based on zeolite the influence of silanization conditions on the filler efficiency have been also studied. Prepared modified fillers were mixed into rubber compounds as partial replacement of commonly used filler – carbon black. The influence of prepared fillers on rheology and curing characteristics of rubber compounds and also on physical and mechanical properties of vulcanizates has been studied. Obtained results of measured characteristics of polymeric systems containing prepared alternative fillers were compared with the results obtained in the case of reference rubber compound with a commertially used filler – carbon black.