Influence Analysis of Machine Tool’s Turntable Angle Errors to the Roundness of Machined Hole

2014 ◽  
Vol 496-500 ◽  
pp. 816-822
Author(s):  
Qiang Cheng ◽  
Hong Wei Zhao ◽  
Li Gang Cai ◽  
Pei Hua Gu

Machining accuracy has always been a key problem to machine tool. Machine errors are caused by a variety of error factors among which the geometric error is a key element. An accuracy model of the 3-axis CNC machine tool is established in this paper with multi-body system (MBS).And based on the accuracy model, the mathematical model of roundness error also built up. At last, the influence of CNC machine tools turntable angle error to roundness error of machined hole is analyzed.

2013 ◽  
Vol 420 ◽  
pp. 85-91 ◽  
Author(s):  
Li Gang Cai ◽  
Qiu Nan Feng ◽  
Qiang Cheng ◽  
Pei Hua Gu ◽  
Cui Zhang

The precision model of the 5-axis CNC machine tool can be built up based on the theory of kinematics for multi-body system (MBS). And then based on the precision model, the sensitivity analysis established with matrix differential is a method of identifying geometric error parameters for machine tool. And the geometric error factors of major parts that have relatively significant influence on comprehensive spatial error of the machine tool are identified. Finally, important theoretical basis for improving the titanium alloy Five-axis CNC machining center reasonably and for the error compensation can be provided.


2012 ◽  
Vol 271-272 ◽  
pp. 493-497
Author(s):  
Wei Qing Wang ◽  
Huan Qin Wu

Abstract: In order to determine that the effect of geometric error to the machining accuracy is an important premise for the error compensation, a sensitivity analysis method of geometric error is presented based on multi-body system theory in this paper. An accuracy model of five-axis machine tool is established based on multi-body system theory, and with 37 geometric errors obtained through experimental verification, key error sources affecting the machining accuracy are finally identified by sensitivity analysis. The analysis result shows that the presented method can identify the important geometric errors having large influence on volumetric error of machine tool and is of help to improve the accuracy of machine tool economically.


2011 ◽  
Vol 141 ◽  
pp. 203-207
Author(s):  
Ya Wei Zhang ◽  
Wei Min Zhang

CNC machine tools has always screw joints in its feed drive systems; In order to obtain good performance of CNC machine tool, it is necessary to model the screw joint with more accuracy and to research its influence on the vibration characters of the feed drive system. In this paper, the screw joint is analyzed by multi-body system theory and is modeled as flexible multi-body; Its mathematical describe of constraint condition is given by the modeling of screw joint. A revise factor is introduced into the process of FEM simulation to reflect the deformation in the screw joint. By this way, the effect of deformation in the screw joint is researched in the modeling under the ANSYS circumstance, the harmonic response under considering deformation contrast to that of without deformation. From the analysis in the simulation, it is necessary to take the deformation of screw joint into account.


2014 ◽  
Vol 687-691 ◽  
pp. 73-76
Author(s):  
Hua Sun ◽  
Hua Sun ◽  
Yang Ding

The level of industrial strength is a measure of an important indicator of a country's pillar industry level is machinery manufacturing, in modern times, the rapid development of manufacturing technology, precision and ultra-precision manufacturing technology has become an important part of modern machinery processing and manufacturing,which CNC machine tools due to its own characteristics and soon became an important part of industrial manufacture. CNC machine tool manufacturing and processing machinery as an important tool, it is an important factor affecting the accuracy of indicators work-piece machining accuracy. Therefore, improving the accuracy of CNC machine tool research has been of great concern. This paper studies CNC machine thermal geometrical analysis accuracy error rights.


2010 ◽  
Vol 455 ◽  
pp. 621-624
Author(s):  
X. Li ◽  
Y.Y. Yu

Because of the practical requirement of real-time collection and analysis of CNC machine tool processing status information, we discuss the necessity and feasibility of applying ubiquitous sensor network(USN) in CNC machine tools by analyzing the characteristics of ubiquitous sensor network and the development trend of CNC machine tools, and application of machine tool thermal error compensation based on USN is presented.


2021 ◽  
Vol 2066 (1) ◽  
pp. 012113
Author(s):  
Weiwen Ye

Abstract Multi axis CNC machine tool has good linkage processing effect. Through the application of integral impeller in CNC machine tools, to improve the adaptability of CNC machine tools to complex surface processing parts, to improve the accuracy of multi axis CNC machine tools. The first part of this paper introduces the integral impeller and its machining characteristics; the second part introduces the basic NC machining process of integral impeller; the third part discusses the application of impeller in multi axis CNC machine tools from the creation of guide track, the simulation of integral impeller, software processing and generation. The purpose is to provide some reference for the processing and production of integral impeller.


Author(s):  
Xun Xu

The introduction of CNC machines has radically changed the manufacturing industry. Curves are as easy to cut as straight lines, complex 3-D structures are relatively easy to produce, and the number of machining steps that required human action has dramatically reduced. With the increased automation of manufacturing processes with CNC machining, considerable improvements in consistency and quality can be achieved. CNC automation reduced the frequency of errors and provided CNC operators with time to perform additional tasks. CNC automation also allows for more flexibility in the way parts are held in the manufacturing process and the time required to change the machine to produce different components. In a production environment, a series of CNC machines may be combined into one station, commonly called a “cell”, to progressively machine a part requiring several operations. CNC controller is the “brain” of a CNC machine, whereas the physical configuration of the machine tool is the “skeleton”. A thorough understanding of the physical configuration of a machine tool is always a priority for a CNC programmer as well as the CNC machine tool manufacturers. This chapter starts with a historical perspective of CNC machine tools. Two typical types of CNC machine tools (i.e. vertical and horizontal machining centres) are first discussed. Tooling systems for a CNC machine tool are integral part of a CNC system and are therefore elaborated. Also discussed are the four principal elements of a CNC machine tool. They are machine base, machine spindle, spindle drive, and slide drive. What letter should be assigned to a linear or rotary axis and what if a machine tool has two sets of linear axes? These questions are answered later in the chapter. In order for readers to better comprehend the axis and motion designations, a number of machine tool schematics are given.


2013 ◽  
Vol 791-793 ◽  
pp. 967-970
Author(s):  
Guo Min Lin ◽  
Miao Shang ◽  
Wen Guang Zhang

CNC machine tool fault types, repair characteristics, the principle to be followed are described. The mechanical systems, Numerical control system, servo system fault diagnosis and repair for CNC machine tools are analyzed in detail. The strategy of the hardware faults such as main spindle part, the ball screw-nut pairs, cutter and tool change device, the strategy of the software repair are proposed.


2013 ◽  
Vol 328 ◽  
pp. 219-223
Author(s):  
Peng Bo Xiu ◽  
Tian Le Zhang

Machine workbench is a key parts of CNC machine tool. Taking into account the demand of machine tool factory for machine workbench technical information management, the management database system of machine workbench technical information is developed by Microsoft Access software. This system can save the type and specification information of the machine workbenches and the technical drawings, record the experience of the workbenches, produce the summary table of the major technical parameters and form the application information automatically, and provide the information and data support for the design and manufacture of CNC machine tools. As a result, the information database is integrated efficiently for the CNC machine tool manufactory.


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