Research on Five-Axis NC Machining Simulation for Four-Blade Propeller Based on UG&VERICUT

2014 ◽  
Vol 509 ◽  
pp. 75-79 ◽  
Author(s):  
Yan Wu ◽  
Keng Zhou ◽  
Gang Zheng ◽  
Er Geng Zhang
Keyword(s):  
Tool Path ◽  
Three Dimensional ◽  
Nc Machining ◽  
Machining Process ◽  
Solid Model ◽  
Machining Simulation ◽  
Simulation Process ◽  
Machining Center ◽  
Nc Machining Simulation ◽  
Five Axis

This paper studies the five-axis NC machining simulation process for four-blade propeller. Three-dimensional solid model of four-blade propeller is created based on UG, and then the tool path is generated using its CAM module, and finally the machining simulation is implemented on FIDIA five-axis machining center based on VERICUT. The correctness of NC machining process is verified. The method of the virtual simulation is also suitable for similar parts machining.

Research on Five-Axis CNC Machining Simulation and Experiment of Integrated Impeller Based on VERICUT

2013 ◽  
Vol 670 ◽  
pp. 119-122
Author(s):  
W.G. Du ◽  
Y.Y. Guo ◽  
C. Zhao
Keyword(s):  
Tool Path ◽  
Simulation Software ◽  
Cnc Machining ◽  
Machining Process ◽  
Simulation Platform ◽  
Machining Simulation ◽  
Data Simulation ◽  
Interference Phenomenon ◽  
Nc Simulation ◽  
Five Axis

Machining with five-axis equipment can offer manufactures many advantages, including dramatically reduced setup times, lower costs per part, more accurate machining and improved part quality. While in five-axis machining, the tool axis changes frequently, even the most experienced engineers are difficult to judge the correctness of its tool path. So in this paper, taking five-axis machine tools as the prototype, the process of building NC simulation platform was introduced by using simulation software VERICUT. After that, it introduced simulation operations, verifying the simulation platform and data simulation function. Finally, the correctness of the simulation was verified by machining experiments. Researching CNC machining process on the VERICUT platform, the research results were used in five-axis machining simulation of integrated impeller and it improved both the process capacity and efficiency of the integrated impeller greatly. This method obtained in this paper could eliminate the colliding and interference phenomenon during test cut, reduce costs, improve the efficiency of programming and shorten the manufacturing period.

Fixture Planning of Valve-Body Part Based on Machining Capability of NC Machining Center

2013 ◽  
Vol 753-755 ◽  
pp. 1365-1368
Author(s):  
Guo Zheng Zhang ◽  
Yuan Zhi Zhou
Keyword(s):  
Body Part ◽  
Nc Machining ◽  
Machining Process ◽  
Normal Vector ◽  
Valve Body ◽  
Machining Center ◽  
Fixture Planning ◽  
Five Axis ◽  
Machining Productivity ◽  
Nc Machining Center

To solve the problem that fixture planning of the batch valve-body part of car, the NC machining process of the batch valve-body parts based on the normal vector is analyzed in this paper. The different fixture planning of the valve-body part based on the capabilities of three-axis and four-axis and five-axis NC machining center (MC) is discussed. According to the questions that the feature of different machined position holes and faces of valve-body part on three-axis NC machining center, the multi-piece fixture planning and multi-position rotational fixture planning are designed. The results indicate that the proposed fixture planning can improve the machining productivity, which based on cabapility of three-axis NC machining center (MC).

Research on the Three-Dimensional Simulation and Emulation Technique of NC Machining Based on CORBA

2013 ◽  
Vol 446-447 ◽  
pp. 1156-1159
Author(s):  
Ying Zhang ◽  
Xin Shi
Keyword(s):  
System Architecture ◽  
Three Dimensional ◽  
Nc Machining ◽  
Simulation Technique ◽  
Component Technology ◽  
Machining Simulation ◽  
Distributed Object ◽  
Nc Machining Simulation ◽  
Dimensional Simulation

This paper firstly analyzes traditional NC machining simulation technique and its flows. On this basis, it puts forward a method that implements NC machining three-dimensional simulation and emulation system architecture using distributed object CORBA component technology and OpenGL graphic technology [1,2], and details information about the model of this architecture, use Visual C++ as developer tool to implement NC machining simulation which is independent of platform and network.

The Research of the Logarithmic Spiral Axis and NC Machining

2010 ◽  
Vol 135 ◽  
pp. 102-106 ◽  
Author(s):  
Ning Luo ◽  
You Yi Zheng ◽  
Guo Tai Han ◽  
Ke Jiang
Keyword(s):  
Geometric Modeling ◽  
Tool Path ◽  
Logarithmic Spiral ◽  
Nc Machining ◽  
Cnc Machining ◽  
Machining Process ◽  
Machining Center ◽  
High Fatigue ◽  
A New Technique ◽  
Cnc Machining Center

The characteristics of surface connection include high fatigue strength, high centering ability, easy dismantling and long life. According to these characteristics and based on the analysis of logarithmic spiral equation, the article explores a new technique of the matched logarithmic spiral profile connection to facilitate efficiently by formulating the machining process and analysing the part technology to determine the geometric modeling, tool path and simulation of NC machining graph and to inspect the process of Logarithmic spiral axes CNC Machining Center and CMM.

Vector Calculation for Tool Envelope Surface in Five-Axis NC Machining

2011 ◽  
Vol 314-316 ◽  
pp. 1242-1245
Author(s):  
Yuan Sheng Zhou ◽  
Xu Jing Yang ◽  
Ze Zhong Chevy Chen
Keyword(s):  
Rigid Body ◽  
Calculation Method ◽  
Geometric Characteristic ◽  
Nc Machining ◽  
Body Motion ◽  
Machining Simulation ◽  
Envelope Surface ◽  
Nc Machining Simulation ◽  
Tool Motion ◽  
Five Axis

A vector calculation method is proposed to compute the tool envelope surface in five-axis machining. By introducing the typical five-axis machine tool motion, the velocity of cutter is obtained with rigid body motion theory. Based on envelope theory and some geometric characteristic of the cutter, the envelope condition is be simplified to find the grazing point with vector calculation method. The results can be applied to NC machining simulation, toolpath verification and optimization.

The Impeller Five-Axis NC Machining Simulation Based on UG NX 7.5

2011 ◽  
Vol 188 ◽  
pp. 689-692
Author(s):  
J.C. Huang ◽  
Xian Li Liu ◽  
D.K. Jia ◽  
W.D. Li ◽  
K. Guo
Keyword(s):  
Tool Path ◽  
Tool Path Generation ◽  
Path Generation ◽  
Machining Simulation ◽  
Processing Efficiency ◽  
Simulation Based ◽  
Processing Module ◽  
Nc Machining Simulation ◽  
Object Of Study ◽  
Five Axis

To improve the processing efficiency and Surface qualityof impeller. Impeller processing difficulties as a major object of study were researched by this paper. Using UG7.5 impeller processing module, Based on the impeller feature division idea and to optimize the impeller machining path.Finally, Through it carried out the tool path generation and simulation and verify the feasibility of processing. To effectively enhance programming efficiency and processing quality.

CNC Machining and Simulation for Relief of Special-Shaped Stone

2012 ◽  
Vol 468-471 ◽  
pp. 69-73
Author(s):  
Yu Hou Wu ◽  
Hui Jie You ◽  
De Hong Zhao ◽  
Yan Liu
Keyword(s):  
Process Parameters ◽  
Feed Rate ◽  
Tool Path ◽  
Three Dimensional ◽  
Cutting Speed ◽  
Cnc Machining ◽  
Machining Process ◽  
Cutting Depth ◽  
Machining Center ◽  
Turn Milling

Use special-shaped stone turn-milling machining center (HTM50200) to achieve the production of complex relief. Through the ArtCAM establish the three dimensional relief model of Riverside Scene at Qingming Festival. Analysis of blank material characteristics and features of NC machining center, select the appropriate tool, calculate cutting depth 、cutting speed 、feed rate 、spindle speed and other process parameters by formulas. With ArtCAM/CAM module to make process of the preparation of the rough finishing, the semi-finishing and finishing, and then generate the tool path file. Simulation in VERICUT can optimize the potential collision, over-cutting and owe cut of the machining process, and the adoption of special-shaped stone machining center for milling to finalize production of the relief, summarize the experience in special-shaped stone processing.

Application of NC Machining Simulation System Based on VERICUT

2012 ◽  
Vol 548 ◽  
pp. 484-488 ◽  
Author(s):  
Dong Feng Xu ◽  
Yan Chen ◽  
Wei Liang Cai ◽  
He Ping Xiang
Keyword(s):  
Virtual Machine ◽  
Tool Path ◽  
Nc Machining ◽  
Simulation System ◽  
Good Effect ◽  
Machining Simulation ◽  
Machine Model ◽  
Simulation Validation ◽  
Model Setting ◽  
Nc Machining Simulation

In order to achieve simulation validation before machining and optimization for the processing, the vertical NC miller machining simulation system based on VERICUT was built on. Analysis showed the framework of simulation system, and researched the implementation processing of simulation system from the built of virtual machine model, setting of virtual processing environment, configuration of simulation and etc. Finally, a simulation machining instance was given by applying this system, and NC tool path was also been optimized which played a good effect.

Machining Simulation for Centrifugal Impeller Based on Modelling of Five-Axis Machining Center

2015 ◽  
Vol 741 ◽  
pp. 227-231
Author(s):  
Gang Zheng ◽  
Sheng Ruan ◽  
Yan Wu ◽  
Bo Xin Lv
Keyword(s):  
Tool Path ◽  
Simulation Method ◽  
Centrifugal Impeller ◽  
Machining Simulation ◽  
Machining Center ◽  
Five Axis

Machining simulation is an important procedure to ensure machining safety and efficiency, especially for five-axis machining. The modelling for Fidia HS664RT five-axis machining center is firt established, and then the tool path for five-axis machining of centrifugal impeller is generated based on NX. The machining simulation is then implimented based on Vericut, and finally the actual machining is realized on Fidia HS664RT five-axis machining center. The machining results indicate the validity of the proposed machining simulation method.

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