Structural Analysis and Optimization of Mechanical Excavator WK-20 Bucket Based on Discrete Element Method

2014 ◽  
Vol 563 ◽  
pp. 284-287
Author(s):  
Ya Juan Hou ◽  
Ai Feng Li ◽  
Su He Gao ◽  
Guo Qiang Wang

The structural characteristics and requirements of a bucket, combined with the working experience of an excavator, were analyzed to optimize the structure of a WK-20 bucket. The simulation model was defined by the discrete element method (DEM) to characterize the real interaction between the bucket and different materials. Through an analysis and comparison of the performance of the original and optimized buckets, the latter increased the filling coefficient for different materials. The simulation and optimization based on DEM offered the theoretical basis and a reliable method for the reasonable design of the bucket structure and the entire machine.

2015 ◽  
Vol 59 (4) ◽  
pp. 575-582 ◽  
Author(s):  
Kornél Tamás ◽  
Bernát Földesi ◽  
János Péter Rádics ◽  
István J. Jóri ◽  
László Fenyvesi

Crystals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 821
Author(s):  
Fang Long ◽  
Fengman Shen ◽  
Xin Jiang ◽  
Fu Yang ◽  
Yulu Zhou ◽  
...  

The Discrete Element Method (DEM) was used to analyze the pelletization process of MgO-fluxed pellets. The effects of the charge ratio and rotational speed of the disc pelletizer on the behavior of MgO-fluxed pellets were investigated by using a simulation. The simulation results show that under the condition of a certain tilt angle of the disc pelletizer (the tilt angle is 49°), the suitable parameters of the disc pelletizer are that the charge ratio is 20% and the rotational speedis 0.7 N/NC. This simulation model proposed will be useful to research pellets behavior and for the design of disc pelletizers.


Author(s):  
Grzegorz Stopka

AbstractThe use of asymmetrical disc tools for the mining of hard and very hard rocks is a promising direction for developing mechanical mining methods. A significant obstacle in developing mining methods with the use of asymmetric disc tools is the lack of adequate computational methods. A deep understanding of rock–tool interaction can develop industrial applications of asymmetric disc tools significantly. The fundamental problem in designing work systems with asymmetric disc tools is the lack of adequate analytical models to identify tool loads during the mining process. One reasonable approach is to use computer simulation. The purpose of the research was to develop a simulation model of rock cutting using an asymmetrical disc tool and then evaluate the developed model. In the article, the Discrete-Element Method (DEM) in LS-Dyna was adopted to simulate rock cutting with asymmetrical disc tools. Numerical tests were conducted by pushing the disc into a rock sample at a given distance from the sample edge until the material was detached entirely. Two types of rock samples were used in the simulation tests: concrete and sandstone. The independent variables in the study were the disc diameter and the cut spacing. To validate the simulation model, analogous laboratory tests were carried out. The article presents a comparison of the results of simulation and laboratory tests. The given comparison showed good accordance LS-Dyna model with the experimental studies. The proposed test results can be input data for developing simulation models on a larger scale. Thus, it will be possible to consider the complex kinematics of the dynamics of the rock-mining process with disc tools using the DEM simulation.


2012 ◽  
Vol 479-481 ◽  
pp. 1395-1398 ◽  
Author(s):  
Xue Jun Wang ◽  
Yi Lin Chi ◽  
Wei Li ◽  
Tao Yong Zhou ◽  
Xing Li Geng

Abstract. Under the action of high speed train and the repeated heavy vehicles, the granular ballast bed produce degradation and deformation that do not restore, tamping homework is an effective method that is being used to recovery the elastic of the track. In this article, the discrete element method is be used to establish a cross discrete particle flow simulation model between ballast track bed and tamping picks, and to simulate the movement and vibration characteristics of the granular ballast particles while tamping. The three main work are included in this paper. With the large commercial software EDEM, the first main work is to research the modeling method of ballast particles. The second work is to establish firm-soft coupling particle flow simulation model among ballast 、sleeper and tamping picks. The third work is to validate the ballasts' mechanical properties' change rule under the railway sleeper, while different tamping working condition and out load are being implemented. The research shows the discrete element method is effective for solving the vibration problem produced during the process of tamping homework.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (2) ◽  
pp. 101-108
Author(s):  
Daniel Varney ◽  
Douglas Bousfield

Cracking at the fold is a serious issue for many grades of coated paper and coated board. Some recent work has suggested methods to minimize this problem by using two or more coating layers of different properties. A discrete element method (DEM) has been used to model deformation events for single layer coating systems such as in-plain and out-of-plain tension, three-point bending, and a novel moving force picking simulation, but nothing has been reported related to multiple coating layers. In this paper, a DEM model has been expanded to predict the three-point bending response of a two-layer system. The main factors evaluated include the use of different binder systems in each layer and the ratio of the bottom and top layer weights. As in the past, the properties of the binder and the binder concentration are input parameters. The model can predict crack formation that is a function of these two sets of factors. In addition, the model can predict the flexural modulus, the maximum flexural stress, and the strain-at-failure. The predictions are qualitatively compared with experimental results reported in the literature.


Sign in / Sign up

Export Citation Format

Share Document