Research on Triaxial Linkage and Cut Point Tracking for Automotive Crankshaft Servo Grinder and its Key Technology

2011 ◽  
Vol 66-68 ◽  
pp. 419-423
Author(s):  
Xing Hong Huang ◽  
Xu Hua Pan ◽  
Xing Wu ◽  
Wen Guang Huang
Keyword(s):  
Dynamic Performance ◽  
Machining Accuracy ◽  
Connecting Rod ◽  
Precision Grinding ◽  
Cut Point ◽  
Point Tracking ◽  
Straight Line ◽  
Line Measurement ◽  
Ultra Precision ◽  
On Line

Based on the principle analysis of two-axis linkage and cut point tracking crankshaft servo grinding technology, the principle of triaxial linkage and cut point tracking for crankshaft servo grinding is analyzed and researched on the technological advantages for the neck of crankshaft connecting rod and the spindle neck. Then the dynamic grinding model is established, and the high-precision liquid hydrostatic slide-way technology, high rigidity straight line drive technology and on-line measurement and error compensation technology are employed synthetically to solve the dynamic performance of moving parts for ultra-precision grinding and its influence on the machining accuracy successfully. The problem of using common corundum wheel to process the crankshaft neck and connecting rod efficiently and accurately is conquered.

Study on Single-Plane Biaxial Balance Monitor System in ULTRA-Precision Grinding

2006 ◽  
Vol 304-305 ◽  
pp. 251-255
Author(s):  
L. Zheng ◽  
Yin Biao Guo ◽  
Z.Z. Wang
Keyword(s):  
Mutual Influence ◽  
Machining Accuracy ◽  
Monitor System ◽  
Machining Parameters ◽  
Precision Grinding ◽  
Single Plane ◽  
Workpiece Surface ◽  
Surface Error ◽  
Vibration Data ◽  
Ultra Precision

This paper puts forward an intelligent single-plane biaxial balance monitor system, which is used in ultra-precision grinding. It adopts the method of single-plane balance correction for the vibration of wheel and workpiece. And this system can also be used for integral balance. For ultra-precision grinding, caused by the mutual influence of the vibration of wheel and workpiece, there will be a ripple on the workpiece surface, which is mainly influenced by the frequency ratio of wheel to workpiece, the feed rate and the vibration of wheel and workpiece. This system can improve the machining accuracy, reduce the surface error of workpiece and appraise the integrated machining result, by analyzing the vibration data of wheel and workpiece and adjusting machining parameters.

Simple control strategies of methanol dosing for post-denitrification

1998 ◽  
Vol 38 (3) ◽  
pp. 291-297 ◽  
Author(s):  
N. Puznava ◽  
S. Zeghal ◽  
E. Reddet
Keyword(s):  
Control Strategies ◽  
Operating Cost ◽  
Feed Water ◽  
Effluent Quality ◽  
Second Stage ◽  
Point Tracking ◽  
Regulatory Constraints ◽  
Operation Costs ◽  
Line Measurement ◽  
On Line

The objective of this work is to propose a simple but efficient way of controlling the carbon addition for the post-denitrification process in order to comply with regulatory constraints and optimize operating cost. A Biostyr® pilot column filled with polystyrene beads was used for the experiments. In order to simulate a secondary treated water from a nitrifying stage with a carbon source addition, the feed water was composed of river water dosed with nitrates, phosphates and methanol. Methanol was added initially with no control (at different constant rates) and in a second stage with different control strategies based on the on-line measurement of inlet and/or outlet nitrate concentrations. This simple dosing mode proved to be very efficient in set-point tracking to ensure the effluent quality and in minimizing the methanol addition (up to 20% less methanol consumption), thus optimizing operation costs.

Experimental study on ultra-precision grinding characteristics of WC-Ni hard metals

2019 ◽  
Vol 234 (3) ◽  
pp. 600-609
Author(s):  
Guang Feng ◽  
Tao Wang ◽  
Qingxue Huang ◽  
Wenliang Guo ◽  
Runai Liu
Keyword(s):  
High Performance ◽  
Hard Metal ◽  
Diamond Wheel ◽  
Machining Accuracy ◽  
Precision Grinding ◽  
Cutting Depth ◽  
Atomic Force ◽  
Processing Cost ◽  
Hard Metals ◽  
Ultra Precision

Tungsten carbide (WC) hard metals are universally used in industrial fields owing to their superior properties, and the machining accuracy of WC products is playing an important role in their service performance. However, how to achieve a balance between high accuracy and processing cost according to different applications is a key engineering issue. Thus, it is necessary to reveal the material removal characteristics of such difficult-to-cut hard metals. In this article, ultra-precision grinding characteristics of WC-Ni hard metals were investigated based on the wafer rotation grinding method using #120, #600, #2000, and #12000 diamond cup wheels as coarse, semi-finished, fine, and finish grinding wheels, respectively. A polished sample was taken for comparison. The optical surface profilers, scanning electron microscope, and atomic force microscope were employed for checking surface topographies, surface morphology, and cutting depth. An ultra-smooth and defect-free WC-Ni surface with less than 2 nm Ra and the average cutting depth of about 10 nm can be obtained using a #2000 diamond wheel, which can replace polishing and satisfy the requirements of most high-performance applications. This study provides useful observations for ultra-precision manufacturing of hard metal products.

Thickness Measurement in the AEM by Macintosh-Based Analysis of Two-Beam Convergent Beam Patterns

1990 ◽  
Vol 48 (2) ◽  
pp. 504-505
Author(s):  
John F. Mansfield ◽  
Douglas C. Crawford
Keyword(s):  
Electron Microscope ◽  
Video Camera ◽  
Thickness Measurement ◽  
Specimen Thickness ◽  
Crystalline Materials ◽  
Beam Dynamic ◽  
Line Measurement ◽  
On Line ◽  
Image Position ◽  
Convergent Beam

A method has been developed that allows on-line measurement of the thickness of crystalline materials in the analytical electron microscope. Two-beam convergent beam electron diffraction (CBED) patterns are digitized from a JEOL 2000FX electron microscope into an Apple Macintosh II microcomputer via a Gatan #673 CCD Video Camera and an Imaging Systems Technology Video 1000 frame-capture board. It is necessary to know the lattice parameters of the sample since measurements are made of the spacing of the diffraction discs in order to calibrate the pattern. The sample thickness is calculated from measurements of the spacings of the fringes that are seen in the diffraction discs. This technique was pioneered by Kelly et al, who used the two-beam dynamic theory of MacGillavry relate the deviation parameter (Si) of the ith fringe from the exact Bragg condition to the specimen thickness (t) with the equation:Where ξg, is the extinction distance for that reflection and ni is an integer.

Control Strategies for a Highly Loaded Biological Ammonia Elimination Process

1993 ◽  
Vol 28 (11-12) ◽  
pp. 531-538 ◽  
Author(s):  
B. Teichgräber
Keyword(s):  
Closed Loop ◽  
Control Strategies ◽  
Level Control ◽  
Sludge Dewatering ◽  
Loop Control ◽  
Reject Water ◽  
Line Measurement ◽  
Control Pattern ◽  
On Line ◽  
Treatment Facilities

A nitrification/denitrification process was applied to reject water treatment from sludge dewatering at Bottrop central sludge treatment facilities of the Emschergenossenschaft. On-line monitoring of influent and effluent turbidity, closed loop control of DO and pH, and on-line monitoring of nitrogen compounds were combined to a three level control pattern. Though on-line measurement of substrate and product showed substantial response time it could be used to operate nitrification/denitrification within process boundaries.

On-line measurement of pulverized coal fineness on a 300 MWe power plant with pulsed digital inline holography

2021 ◽  
Author(s):  
Qiwen Jin ◽  
Xijiong Chen ◽  
Pei Li ◽  
Yonggang Zhou ◽  
Yingchun Wu ◽  
...  
Keyword(s):  
Power Plant ◽  
Pulverized Coal ◽  
Line Measurement ◽  
On Line

On-line measurement system of displacement with PSD sensor

2006 ◽  
Author(s):  
Yongcai Yang ◽  
Junsan Ma ◽  
Rimin Pan ◽  
Xiang Yu
Keyword(s):  
Measurement System ◽  
Line Measurement ◽  
On Line ◽  
Psd Sensor
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