Study and Fabrication of Virtual TIG Welding Equipment

2016 ◽  
Vol 842 ◽  
pp. 288-292
Author(s):  
Tien Duong Nguyen
Keyword(s):  
Welding Process ◽  
Green Technology ◽  
Tig Welding ◽  
Arc Length ◽  
Tungsten Inert Gas Welding ◽  
Technical Parameters ◽  
Welding Equipment ◽  
Permissible Range ◽  
The Cost ◽  
Torch Angle

The green technology is applied in training welders by using simulation equipment. The virtual tungsten inert gas welding (TIG welding) equipment permits of reducing the cost of welding practice training by saving on materials, electricity. It does not cause the environmental pollution. It is not harmful to welding learners. This paper studies on the permissible range of technological and technical parameters of TIG welding process. This is basis to develop the software in order to evaluate learners on virtual TIG welding equipment. These are foundations to manufacture the virtual TIG welding equipment. This equipment allows welding learners to practice the basic operations and skills as on real TIG welding machine, including the techniques of striking the arc, restarting the arc, maintenance of arc length, controlling of torch angle, filler rod angle, the operations of torch move, filler rod move,... with different welds and different positions

An Automatic Control System Based on Arc Voltage of TIG Welding

2011 ◽  
Vol 418-420 ◽  
pp. 1379-1382
Author(s):  
Wang Ping Gu ◽  
Zhen Yu Xiong ◽  
Wen Wan
Keyword(s):  
Control System ◽  
Automatic Control ◽  
Automatic Control System ◽  
Pid Controller ◽  
Welding Process ◽  
Tig Welding ◽  
Arc Length ◽  
Voltage Transducer ◽  
Digital Pid ◽  
Length Constant

This paper describes an automation welding control system for Tungsten inert gas shielded (TIG) welding to maintain constant arc length. And using this method can replace manual operation. A voltage transducer was used to avoid high-frequency voltage. And dynamic relation between variation of arc length and voltage are described. A digital Proportion-Integration-Differentiation (PID) controller with identified value has been used modulate the rate of electrode feed mechanism. The mechanism, which driven by Servomotor A, can compensated variation of arc length in welding path. By keeping the arc length constant during the welding process, an elegant appearance and higher quality seam is obtained. The experiment result shows that this automatic control system based on digital PID controller is stable, and can working effectively without operator manipulation.

scholarly journals Hardfacing of AISI 1020 Steel by Arc Welding in Comparison with TIG Welding Processes

2012 ◽  
Vol 5 (1) ◽  
pp. 119-126 ◽  
Author(s):  
G. R. C. Pradeep ◽  
A. Ramesh ◽  
B. Durga Prasad
Keyword(s):  
Arc Welding ◽  
Welding Process ◽  
Tig Welding ◽  
Inert Gas ◽  
Sliding Velocity ◽  
Tungsten Inert Gas Welding ◽  
Wear Properties ◽  
Machine Parts ◽  
Arc Welding Process ◽  
Welding Processes

Hardfacing techniques are used for enhancing the life of various machine parts by rebuilding the worn out or eroded or corroded areas in them. In this paper, an attempt has been made to determine the better welding process to hardface AISI 1020 steel based on study of wear and other factors. Two types of welding processes - Arc welding and tungsten inert gas welding (TIG) have been compared. The study revealed that the specimens prepared using TIG welding process yielded better wear properties compared to the specimen prepared using Arc welding process till 1.256 m/s sliding velocity. Also it was observed that the Arc welding process yielded better wear properties for sliding velocities above 1.571 m/s. An attempt was made to study the reasons for getting the said results.© 2013 JSR Publications. ISSN: 2070-0237 (Print); 2070-0245 (Online). All rights reserved.doi: http://dx.doi.org/10.3329/jsr.v5i1.11899        J. Sci. Res. 5 (1), 119-126 (2013) 

scholarly journals Analysis of Mechanical, Microstructural Properties and Weld Morphology of A-TIG Welded AH-36 Marine-Grade Steels with Oxide and Duplex Flux Coating

2021 ◽  
Vol 18 (3) ◽  
pp. 9101-9112
Author(s):  
Vijaya Kumar K. ◽  
N. Ramanaiah ◽  
N. Bhargava Rama Mohan Rao
Keyword(s):  
Mechanical Properties ◽  
Process Parameters ◽  
Heat Input ◽  
Welding Process ◽  
Marangoni Effect ◽  
Tig Welding ◽  
Inert Gas ◽  
Width Ratio ◽  
Tungsten Inert Gas Welding ◽  
Welding Processes

The current study investigates the metallurgical, mechanical properties and weld morphology of AH36 marine grade steel (with a thickness of 8 mm) by activated-tungsten inert gas  (A-TIG) butt joints, with the application of different fluxes (MoO3, V2O5, and duplex of MoO3 and V2O5) at various process parameters. The welding speed was kept constant at 120 mm/min, and current varied from 160 A to 220 A uniformly to optimise process parameters to achieve desired mechanical properties, weld morphology, and lowest possible heat input. The study also focused on comparing tensile strength, impact strength, and microhardness, heat input during welding, weld bead depth and width between conventional TIG welding and activated flux TIG welding processes at various operation parameters. Tensile results reported that fracture occurs at the base region in ordinary TIG welding and the activated tungsten inert gas welding process. It was noticed that a higher depth to width ratio attained MoO3 and V2O5 duplex flux coated weldments. There is evidence that the depth of weld joints is enhanced because of stable arc, Marangoni effect, and arc constriction. Microhardness results reported that the fusion zone has a higher microhardness in the activated tungsten inert gas welding than the ordinary TIG welding. It was concluded that out of all fluxes, MoO3 and V2O5 duplex flux coating produce better butt welds of AH36 steel.

Wear of the Tungsten Electrode at the TIG Arc-Spot Welding of Dissimilar Metals

2005 ◽  
Vol 473-474 ◽  
pp. 73-78
Author(s):  
János Dobránszky ◽  
Szabolcs Bella ◽  
Imre Kientzl
Keyword(s):  
Spot Welding ◽  
Welding Process ◽  
Production Quality ◽  
Tig Welding ◽  
Quality Level ◽  
Arc Length ◽  
Tungsten Electrode ◽  
Aisi 304 ◽  
Very High

Micro-TIG welding experiments have been used for the welding of the contacts of special lamps. Since the welded materials were different, the welded joint was a heterogeneous bound. For the joints a 0.6 mm Ni-Mn alloy or 0.4 mm Mo wire were inserted onto the hole of AISI 304 type austenitic stainless steel sheet, with a wall thickness of 0.35 mm. The micro-TIG welding was completed with a welding machine of which control characteristics corresponded to all the requirements necessary for TIG arc-spot welding. The goal of the experiments was to find the optimum regarding the quality of the lamps’ welded joints that correspond with the needed production quality level. The problems that occurred throughout the welding process were due to the very high melting point of the Mo. Also, using optical microscopy and scanning electron microscopy have performed a proper testing in parallel with the experiments. The details, revealed that the geometry of the joint and the resistance depend very much of the arc length, shielding gas velocity and especially of the tip geometry of the tungsten electrode and its wearing. Regarding to the electrode’s wearing, there have been determined the tip angle, the tapering and the effect of the electrode’s material composition. The latter parameter was investigated for unalloyed, thorium-oxide, cerium-oxide and lanthanum- oxide alloyed electrodes.

scholarly journals Experiment on GTAW of AL 6061-T6 Material With SUS 304

2018 ◽  
Vol 8 (2) ◽  
pp. 5271-5274
Keyword(s):  
Mechanical Properties ◽  
Aluminium Alloys ◽  
Welding Process ◽  
Mechanical Tests ◽  
Inert Gas ◽  
Arc Length ◽  
Tungsten Inert Gas Welding ◽  
Thin Sections ◽  
Short Arc ◽  
Great Control

GTAW well known as tungsten inert gas welding (TIG) commonly used to join thin sections of nonferrous metals like magnesium, copper and aluminium alloys. Allowing for stronger, higher quality welds the welding operator need great control on welding process. Because of short arc length, contact gap of filler electrode have to be maintain in a even way to maintain equal speed and depositing methods. Present work focuses on the TIG welding process and microstructure analysis of flaws in welding; also evaluate the mechanical properties of welded joints. The samples prepared as per ASTM weld samples, the extracted samples tested for microstructure, penetration and other mechanical tests. The results are showing good at the area of weld.

Multifactor mathematical model of criticality of welding process of products from aluminum- magnesium alloys

2020 ◽  
pp. 12-18
Author(s):  
F.A. Urazbahtin ◽  
A.YU. Urazbahtina
Keyword(s):  
Mathematical Model ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Welding Process ◽  
Welding Equipment ◽  
Equipment Operation ◽  
Aluminum Magnesium Alloys ◽  
Aluminum Magnesium Alloy ◽  
Welding Materials

A multifactor mathematical model of the welding process of products from aluminum-magnesium alloys, consisting of 71 indicators that assess the quality of the weld, the welding process, costs, equipment operation and quality of the welded material. The model can be used to control and optimize the welding process of products from aluminum-magnesium alloys. Keywords welding, products, aluminum-magnesium alloy, indicators, process parameters, welding equipment, welding materials, electrode sharpening, lining [email protected]

scholarly journals Multi-Objective Optimization of Resistance Welding Process of GF/PP Composites

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2560
Author(s):  
Guowei Zhang ◽  
Ting Lin ◽  
Ling Luo ◽  
Boming Zhang ◽  
Yuao Qu ◽  
...  
Keyword(s):  
Signal To Noise Ratio ◽  
Welding Process ◽  
Welding Current ◽  
Resistance Welding ◽  
Thermoplastic Composites ◽  
Current Time ◽  
Process Factor ◽  
Welding Equipment ◽  
Lap Shear ◽  
Adhesive Connections

Thermoplastic composites (TPCs) are promising materials for aerospace, transportation, shipbuilding, and civil use owing to their lightweight, rapid prototyping, reprocessing, and environmental recycling advantages. The connection assemblies of TPCs components are crucial to their application; compared with traditional mechanical joints and adhesive connections, fusion connections are more promising, particularly resistance welding. This study aims to investigate the effects of process control parameters, including welding current, time, and pressure, for optimization of resistance welding based on glass fiber-reinforced polypropylene (GF/PP) TPCs and a stainless-steel mesh heating element. A self-designed resistance-welding equipment suitable for the resistance welding process of GF/PP TPCs was manufactured. GF/PP laminates are fabricated using a hot press, and their mechanical properties were evaluated. The resistance distribution of the heating elements was assessed to conform with a normal distribution. Tensile shear experiments were designed and conducted using the Taguchi method to evaluate and predict process factor effects on the lap shear strength (LSS) of GF/PP based on signal-to-noise ratio (S/N) and analysis of variance. The results show that current is the main factor affecting resistance welding quality. The optimal process parameters are a current of 12.5 A, pressure of 2.5 MPa, and time of 540 s. The experimental LSS under the optimized parameters is 12.186 MPa, which has a 6.76% error compared with the result predicted based on the S/N.

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