The Influence of Quench Tempering and Carburazing Treatment towards Mechanical Properties and Microstructure of Medium Carbon Steel for Automotive Application

2016 ◽  
Vol 842 ◽  
pp. 99-102
Author(s):  
Abdul Aziz ◽  
Muhammad Fitrullah ◽  
Suryana ◽  
Febri Firmansyah
Keyword(s):  
Mechanical Properties ◽  
Carbon Steel ◽  
Medium Carbon Steel ◽  
Automotive Application ◽  
Medium Carbon ◽  
Steel Material ◽  
Produce Steel ◽  
Hardness Values ◽  
Carburizing Process

Gear is one of the machine components that is widely used in industrial and automotive fields. In machinery process, gear has a very important function to forward speed, power, or torque from one engine component to other components as a mechanical drive. Today a lot of development to obtain a good quality of gear, due to many gears were damage, worn out, and broken because they were not strong enough to resist friction and pressure. In addition, broken gears due to pressure and friction make them did not last long. To increase the hardness value of gear, then it needs though material that can be used when the gear reach optimum rotation. The material that is widely used for gear application is medium carbon steel. The medium carbon steel is a metal material that has carbon composition ranging from 0.30 to 0.59%. This medium carbon steel has hardness value of 174.501 HVN without treatment. The process of quench tempering and carburizing are conducted to increase hardness and toughness value of the material. The hardness value of gear is 140 HVN. The result of the research showed the hardness value at various temperature 780°C, 810°C, and 840°C. The optimum hardness values ​is 165.355 HVN at the temperature of 840°C. Medium carbon steel is expected to be an alternative to produce steel material with certain mechanical properties. This research also conducted heat treatment in austenite area and then detained with holding time of 20, 40, and 60 minutes. Furthermore, quench tempering was conducted and followed by carburizing to obtain a ferrite phase and coarse pearlite and to increase hardness value after quech tempering. It is expected that after quech tempering and carburizing process, steel with better mechanical properties can be produced. This research obtained the increase of hardness value and the number of pearlite and ferrite.

INFLUENCE THE QUENCHING AND TEMPERING ON THE MICROSTRUCTURE, MECHANICAL PROPERTIES AND SURFACE ROUGHNESS, OF MEDIUM CARBON STEEL

2018 ◽  
Vol 18 (1) ◽  
pp. 125-135
Author(s):  
Sattar H A Alfatlawi
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Surface Roughness ◽  
Carbon Steel ◽  
Cold Water ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
Heating And Cooling ◽  
Treatment Processes ◽  
Quenching And Tempering

One of ways to improve properties of materials without changing the product shape toobtain the desired engineering applications is heating and cooling under effect of controlledsequence of heat treatment. The main aim of this study was to investigate the effect ofheating and cooling on the surface roughness, microstructure and some selected propertiessuch as the hardness and impact strength of Medium Carbon Steel which treated at differenttypes of heat treatment processes. Heat treatment achieved in this work was respectively,heating, quenching and tempering. The specimens were heated to 850°C and left for 45minutes inside the furnace as a holding time at that temperature, then quenching process wasperformed in four types of quenching media (still air, cold water (2°C), oil and polymersolution), respectively. Thereafter, the samples were tempered at 200°C, 400°C, and 600°Cwith one hour as a soaking time for each temperature, then were all cooled by still air. Whenthe heat treatment process was completed, the surface roughness, hardness, impact strengthand microstructure tests were performed. The results showed a change and clearimprovement of surface roughness, mechanical properties and microstructure afterquenching was achieved, as well as the change that took place due to the increasingtoughness and ductility by reducing of brittleness of samples.

Effect of in situ formation of tungsten semicarbide on the microstructure and mechanical properties of medium carbon steel composites

2021 ◽  
Vol 118 (6) ◽  
pp. 606
Author(s):  
Nandish Girishbhai Soni ◽  
Akash Ganesh Mahajan ◽  
Kaustubh Ramesh Kambale ◽  
Sandeep Prabhakar Butee
Keyword(s):  
Mechanical Properties ◽  
Particle Size ◽  
Wear Resistance ◽  
Carbon Steel ◽  
Sintered Density ◽  
Medium Carbon Steel ◽  
Complete Conversion ◽  
Medium Carbon ◽  
In Situ Formation

Fabrication with the in-situ formation of W2C reinforced medium carbon steel (MCS) MMC’s was attempted using W or WO3 and graphite addition to steel. The P/M route comprising milling, compaction and sintering at 1050 °C and 1120 °C respectively in 90% N2 + 10% H2 atmosphere was adopted. Both SEM and BET studies revealed the particle size to be around 100, 7 and 40 µm for MCS, W and WO3, respectively. A complete conversion of tungsten into tungsten semicarbide (W2C) was noted in XRD for the tungsten additions of ∼6, 9 and 12 wt.% with stoichiometrically balanced C (graphite) addition of 0, 0.2 and 0.4 wt.%. However, WO3 + C addition (balanced as above) revealed the partial conversion of WO3 to W2C. The peaks of Fe3C were observed only for MCS + W + C samples and not for MCS + WO3 + C samples in XRD. In SEM, the WO3 phase appeared porous and partially converted, whereas, W2C phase was dense. Sintered density improved for the addition of W, whereas it monotonically reduced for WO3 addition to MCS + C samples. Higher hardness, compressive strength, and wear resistance was noted for W addition than WO3 to MCS+C samples.

scholarly journals Mechanical Properties of Heat-treated Medium Carbon Steel in Renewable and Biodegradable Oil

2019 ◽  
Vol 35 ◽  
pp. 229-235 ◽  
Author(s):  
Oluwagbenga T. Johnson ◽  
Enoch N. Ogunmuyiwa ◽  
Albert U. Ude ◽  
Norman Gwangwava ◽  
Richard Addo-Tenkorang
Keyword(s):  
Mechanical Properties ◽  
Carbon Steel ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
Heat Treated

Back Propagation Artificial Neural Network Approach to Predict the Flow Stress in Isothermal Tensile Test of Medium Carbon Steel Material

2020 ◽  
Vol 977 ◽  
pp. 163-168
Author(s):  
Mohanraj Murugesan ◽  
Dong Won Jung
Keyword(s):  
Neural Network ◽  
Experimental Data ◽  
Flow Stress ◽  
Carbon Steel ◽  
Back Propagation ◽  
Medium Carbon Steel ◽  
Ann Model ◽  
Medium Carbon ◽  
Average Absolute Relative Error ◽  
Steel Material

Isothermal tensile test of medium carbon steel material was conducted on a computer controlled servo-hydraulic testing machine at the deformation temperatures (923 to 1223 K) and the strain rates (0.05 to 1.0 s-1). Using the experimental data, the artificial neural network (ANN) model with a back-propagation (BP) algorithm was proposed to predict the hot deformation behavior of medium carbon steel material. For the model training and testing purpose, deformation temperature, strain rate and strain data were considered as inputs and in addition, the flow stress data were used a targets. Before running the neural network, the test data were normalized to effectively run the problem and after solving the problem, the obtained results were again converted in order to achieve the actual data. According to the predicted results, the coefficient of determination (R2) and the average absolute relative error between the predicted flow stress and the experimental data were determined as 0.997 and 0.913%, respectively. In addition, by evaluating each test conditions, it was found that the average absolute relative error based on an ANN model varied from 0.55% to 1.36% and moreover, the results showed the better predictability compared with the measured data. Overall, the trained BP-ANN model is found to be much more efficient and accurate by means of flow stress prediction with respect to the experimental data for an entire tested conditions.

Microstructure and Mechanical Properties of a Nb-Microalloyed Medium Carbon Steel Treated by Quenching-Partitioning Process

2012 ◽  
Vol 531-532 ◽  
pp. 596-599
Author(s):  
Kai Zhang ◽  
Shang Wen Lu ◽  
Yao Hui Ou ◽  
Xiao Dong Wang ◽  
Ning Zhong
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Electron Microscope ◽  
Carbon Steel ◽  
Retained Austenite ◽  
High Strength ◽  
Medium Carbon Steel ◽  
Orientation Relationships ◽  
Medium Carbon ◽  
Microstructure And Mechanical Properties

The recently developed “quenching and partitioning” heat treatment and “quenching-partitioning-tempering” heat treatment are novel processing technologies, which are designed for achieving advanced high strength steels (AHSS) with combination of high strength and adequate ductility. In present study, a medium carbon steel containing Nb was subjected to the Q-P-T process, and both the microstructure and mechanical properties was studied. The experimental results show that the Nb-microalloyed steel demonstrates high tensile strength and relatively high elongation. The microstructure of the steel was investigated in terms of scanning electron microscope and transmission electron microscope, and the results indicate that the Q-P-T steel consist of fine martensite laths with dispersive carbide precipitates and the film-like interlath retained austenite. The orientation relationships between martensite and retained austenite is as well-known Kurdjurmov-Sachs relationship and Nishiyama-Wasserman relationship.

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