Study on Defect of 304 Stainless Steel Industrial Condensation Board in CO2 Laser Welding

2011 ◽  
Vol 189-193 ◽  
pp. 3437-3440
Author(s):  
Jian Luo ◽  
Ke Liang Xue ◽  
Fei Li ◽  
J.F. Xiang ◽  
D.K. Yin

Based on the welding problems of 304 stainless steel serpentine flow industrial condensation plate, the three kinds of CO2 laser welding procedures are adopted to manufacture the condensation plate. The optical microscope, SEM, EDS, micro-hardness and tensile tests are used to analyze the microstructure and micro-hardness of 304 stainless steel sheet joint. The relationships between the generated defects and carbide separation in the welding joint are discussed. Due to the grain refinement, the micro-hardness of welding seam is increased. Therefore, it is reasonable factors that the heat input, cooling velocity and temperature gradient to improve the defects of 304 stainless steel serpentine flowing channel industrial condensation board in CO2 laser welding.

2006 ◽  
Vol 15 (1) ◽  
pp. 23-31 ◽  
Author(s):  
Harish Kumar ◽  
P. Ganesh ◽  
Rakesh Kaul ◽  
B. Tirumala Rao ◽  
Pragya Tiwari ◽  
...  

Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1454 ◽  
Author(s):  
Heng Ju ◽  
Chengxin Lin ◽  
Yun Tian ◽  
Zhijie Liu ◽  
Huiling Jiang ◽  
...  

To reduce the residual stress and improve the fatigue property of the laser weldment by using the stress self-accommodation characteristic of Fe-Mn-Si shape memory alloys (SMAs), a Fe15Mn5Si12Cr6Ni memory alloy welding seam was formed inside 304 stainless steel by laser welding with filler powder. The combination of the hole-drilling method and the ANSYS software was used to research the distribution law of residual stress inside the laser welding specimen. The fatigue strength of the laser welded specimens with the Fe-Mn-Si SMAs welding seam (experimental materials) and 304 stainless steel welding seam (comparative materials) was measured by cycle bending fatigue test. The microhardness of the welding specimens was measured by the microhardness tester. The thermodynamic model of the laser welding process and the phase transition crystallography of Fe-Mn-Si SMAs were evaluated to analyze the strengthening mechanism of the mechanical properties in the experimental materials. The results show that the distribution law for residual stress in the experiment and simulation are consistent. The experimental materials possess low residual stress, high fatigue strength and high microhardness. The strengthening mechanism for mechanical properties is the welding residual stress-induced γ→ε martensitic transformation inside the experimental materials, which causes the tensile plastic strain of the welding seam to resist residual compression strain, and the residual stress, as the transition driving force, is released in shear processing.


2013 ◽  
Vol 815 ◽  
pp. 778-781
Author(s):  
Xiao Hong Wu

Used YAG pulse laser to weld 304 stainless steel nuts, studied about the parameters such as peak power, pulse width, defocus distance impacting on the performance of the joints welded by laser. The studies showed that the tensile strength and torque of the nuts increased as the peak power and the pulse width increased.Burn through in welding easy occur when laser pulse energy is too big, pulse width is too wide or defocus distance is too low.


2020 ◽  
Vol 26 (1) ◽  
pp. 4-6
Author(s):  
Xiliang LIU ◽  
Changjun MAO ◽  
Meihong WU ◽  
Wei CAI ◽  
Mingyang DAI ◽  
...  

In this study, salt bath nitriding was carried out at 565℃ for various times for 304 stainless steel (304SS). The effect of salt bath nitriding time on the microstructure, micro-hardness and wear resistance was investigated systematically. The results showed a nitriding layer was formed during salt bath nitriding, and the thickness of effective hardening layer is duration dependant. The maximum microhardness value of 1200HV0.01 was obtained at optimal duration of 150min, which was five times higher than that of the untreated sample. And the wear resistance could be significantly improved by salt bath nitriding, the lowest weight loss after wear resistance was obtained while nitriding for 150min, which was one tenth of that of untreated sample.


2015 ◽  
Vol 52 (4) ◽  
pp. 041403
Author(s):  
刘东宇 Liu Dongyu ◽  
李东 Li Dong ◽  
李凯斌 Li Kaibin ◽  
陈倩倩 Chen Qianqian

2016 ◽  
Vol 78 (6-9) ◽  
Author(s):  
Ammar Adil Al-Bakri ◽  
Zainuddin Sajuri ◽  
Ahmad Kamal Ariffin ◽  
Mohammed Abdul Razzaq ◽  
Mohd Salehudin Fafmin

Specimen with rectangular cross-section usually used to measure the tensile properties of materials. However, the specimen size and thickness may affect the results. In this study, tensile and fracture behaviours of very thin 304 stainless steel sheet were investigated. The thickness of the stainless steel sheets investigated were 100 and 300 µm. Tensile samples were cut into dumbbell-shaped of rectangular cross-section with same width for both thickness according to ASTM E8. The results showed that 100 µm thin steel sheet exhibited higher tensile strength with no clear evidence of yielding as compared to 300 µm sheet. The fracture morphology images observed by scanning electron microscopy revealed that both specimens fracture in ductile mode. Formation of dimples on the fracture surface could be recognized easily in 300 µm sample at higher magnification as compared to 100 µm sample.


Author(s):  
Yian Wang ◽  
Guoshan Xie ◽  
Libin Song ◽  
Meng He ◽  
Fakun Zhuang ◽  
...  

A cracking incident of a 304 stainless steel elbow serving in the synthesis gas purification device occurred during running. In order to get an understanding of the failure mechanism, a failure analysis was performed on the cracked elbow in this paper. The chemical composition, mechanical properties of strength, toughness and hardness, hydrogen content were identified and determined. The metallographical structure was observed and analyzed by optical microscope (OM) and X-Ray Diffraction (XRD), while the fracture morphology was observed by scanning electron microscope (SEM). The results showed that the chemical composition of the cracked elbow meet the requirements for China standard, while comparing with GB/T 14976-2012 standards, the strength and elongation of the leaked elbow are higher and lower respectively, and the hardness of the leaked elbow was higher than quality certificate documents that of HB ⩽ 187. Large quantities of martensite and δ-ferrite were observed in elbow, which indicated that the elbow was not well solid solution heat treated required by specification (1050°C,30min). The fracture morphology presents typical brittle fracture. The hydrogen content of cracked elbow was significant higher than that of other 304 stainless steel elbow serving in the environment without hydrogen. It is acknowledged that martensite showed higher sensitivity of hydrogen embrittlement compared with austenite. Furthermore, the operating temperature of cracked elbow was in the range of high hydrogen embrittlement sensitivity. Depending on the metallographical structure, strength, service environment, hydrogen content and fracture morphology, it can be concluded that hydrogen induced delayed cracking was the dominant mechanism of the failure.


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