Finite Element Analysis of Blanking Process by Superimposing Ultrasonic Vibrations

2011 ◽  
Vol 201-203 ◽  
pp. 126-132 ◽  
Author(s):  
Wei Ching Yeh ◽  
Tsuh Siao Chu ◽  
Shiuan Sheng Wang ◽  
Kuang Hua Fuh ◽  
Kuan Hun Chen
Keyword(s):  
Finite Element ◽  
Ultrasonic Vibration ◽  
Wire Drawing ◽  
Load Flow ◽  
Ultrasonic Vibrations ◽  
Element Analysis ◽  
Finite Element Software ◽  
Punch Load ◽  
Edge Profile ◽  
Blanking Process

The application of ultrasonic vibrations superimposed on wire drawing, deep drawing, upsetting and rolling has been developed in the literature. No attempts have ever been made to develop the application of the ultrasonic vibration to blanking process. This paper reports an investigation into the effects of the superimposed ultrasonic vibrations of the die during the blanking process by finite element software DEFORM-2D. The results are compared with the conventional blanking experiment by Hatanaka and Yamaguchi [7] and the simulations are analyzed with various vibration directions, amplitudes and frequencies. The effects of the ultrasonic vibration on the punch load, flow stress and edge profile are systematically studied. The results show ultrasonic vibration can decrease the punch load and improve the quality of edge profile by increasing the vibration amplitudes and frequencies.

The Influence of Blanking Process by Superimposing Ultrasonic Vibrations

2012 ◽  
Vol 579 ◽  
pp. 78-85 ◽  
Author(s):  
Wei Ching Yeh ◽  
Tsu Hsiao Chu
Keyword(s):  
Response Surface Methodology ◽  
Experimental Design ◽  
Ultrasonic Vibration ◽  
Deep Drawing ◽  
Wire Drawing ◽  
Ultrasonic Vibrations ◽  
Punch Load ◽  
Edge Profile ◽  
Blanking Process

The application of ultrasonic vibrations superimposed on wire drawing, deep drawing, upsetting and rolling has been developed in the literature before. Few attempts have ever been made to develop the application of the ultrasonic vibration to blanking process. This paper reports an investigation into the effects of the superimposed ultrasonic vibrations of the punch during the blanking process by experimental design and response surface methodology. The effects of the ultrasonic vibration on the punch load and edge profile are systematically studied. The results show ultrasonic vibrations can decrease the punch load and improve the quality of edge profile.

scholarly journals Ultrasound Effect on the Microstructure and Hardness of AlMg3 Alloy under Upsetting

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 1010
Author(s):  
Przemysław Snopiński ◽  
Tibor Donič ◽  
Tomasz Tański ◽  
Krzysztof Matus ◽  
Branislav Hadzima ◽  
...  
Keyword(s):  
Flow Stress ◽  
Ultrasonic Vibration ◽  
Light And Electron Microscopy ◽  
Load Flow ◽  
Forming Limit ◽  
Ultrasonic Vibrations ◽  
Softening Effect ◽  
Simultaneous Application ◽  
Ultrasonic Assisted ◽  
Acoustic Softening

To date, numerous investigations have shown the beneficial effect of ultrasonic vibration-assisted forming technology due to its influence on the forming load, flow stress, friction condition reduction and the increase of the metal forming limit. Although the immediate occurring force and mean stress reduction are known phenomena, the underlying effects of ultrasonic-based material softening remain an object of current research. Therefore, in this article, we investigate the effect of upsetting with and without the ultrasonic vibrations (USV) on the evolution of the microstructure, stress relaxation and hardness of the AlMg3 aluminum alloy. To understand the process physics, after the UAC (ultrasonic assisted compression), the microstructures of the samples were analyzed by light and electron microscopy, including the orientation imaging via electron backscatter diffraction. According to the test result, it is found that ultrasonic vibration can reduce flow stress during the ultrasonic-assisted compression (UAC) process for the investigated aluminum–magnesium alloy due to the acoustic softening effect. By comparing the microstructures of samples compressed with and without simultaneous application of ultrasonic vibrations, the enhanced shear banding and grain rotation were found to be responsible for grain refinement enhancement. The coupled action of the ultrasonic vibrations and plastic deformation decreased the grains of AlMg3 alloy from ~270 μm to ~1.52 μm, which has resulted in a hardness enhancement of UAC processed sample to about 117 HV.

Finite Element Analysis of Main Stand of Ф140 Pipe Rolling Mill and Split Casting

2013 ◽  
Vol 690-693 ◽  
pp. 2327-2330
Author(s):  
Ming Bo Han ◽  
Li Fei Sun
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rolling Mill ◽  
Analysis Model ◽  
Element Analysis ◽  
Pipe Rolling ◽  
Full Load ◽  
Finite Element Software ◽  
Theoretical Position ◽  
Technical Requirements

By using finite element software, the paper establishes the main stand analysis model of the Ф140 pipe rolling mill and provides the model analysis of main stand in cases of full load. Verify the design of main stand fully comply with the technical requirements .In this paper, it provides the theoretical position of split casting and welding method using electric slag welding.

3D Coupled Thermomechanical Finite Element Analysis of Ultrasonic Consolidation

2007 ◽  
Vol 539-543 ◽  
pp. 2651-2656 ◽  
Author(s):  
C.J. Huang ◽  
E. Ghassemieh
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Friction Coefficient ◽  
Stress Field ◽  
Ultrasonic Wave ◽  
Ultrasonic Vibration ◽  
Softening Effect ◽  
Element Analysis ◽  
Consolidation Process ◽  
Ultrasonic Consolidation

A 3-D coupled temperature-displacement finite element analysis is performed to study an ultrasonic consolidation process. Results show that ultrasonic wave is effective in causing deformation in aluminum foils. Ultrasonic vibration leads to an oscillating stress field. The oscillation of stress in substrate lags behind the ultrasonic vibration by about 0.1 cycle of ultrasonic wave. The upper foil, which is in contact with the substrate, has the most severe deformation. The substrate undergoes little deformation. Apparent material softening by ultrasonic wave, which is of great concern for decades, is successfully simulated. The higher the friction coefficient, the more obvious the apparent material softening effect.

Finite Element Analysis of Uniaxial Compression of Glazed Hollow Bead of Recycled Concrete Short Columns

2014 ◽  
Vol 898 ◽  
pp. 399-402
Author(s):  
Heng Sun ◽  
Bai Shou Li
Keyword(s):  
Finite Element ◽  
Uniaxial Compression ◽  
Recycled Concrete ◽  
Intensity Level ◽  
Concrete Wall ◽  
Element Analysis ◽  
Ordinary Concrete ◽  
Ansys Simulation ◽  
Finite Element Software ◽  
Short Columns

For traditional ordinary concrete wall column prone to thermal bridges, posted outside the insulation board short life than the life of the building，in the glazed hollow bead of recycled concrete foundation with good thermal conductivity test and compressive strength of the proposed ,use glazed hollow bead of recycled concrete exterior wall column instead of the traditional ordinary concrete wall column ,and using the finite element software ANSYS simulation analysis the uniaxial compression of glazed hollow bead of recycled concrete short columns and ordinary concrete short columns. Comparative analysis showed the same intensity level glazed hollow bead of recycled concrete ultimate compressive bearing capacity of an analog value the same as ordinary concrete short columns. To validate the ANSYS simulation of concrete short columns under uniaxial compression condition .

scholarly journals Simulation Analysis on Cymbal Transducer

2011 ◽  
Vol 2-3 ◽  
pp. 140-143
Author(s):  
Qing Feng Yang ◽  
Peng Wang ◽  
Yu Hong Wang ◽  
Kai Zhang
Keyword(s):  
Finite Element ◽  
Resonance Frequency ◽  
Piezoelectric Ceramic ◽  
Electromechanical Coupling ◽  
Free Field ◽  
Voltage Sensitivity ◽  
Element Analysis ◽  
Cavity Bottom ◽  
Finite Element Software ◽  
Cymbal Transducer

The resonance frequency of the cymbal transducer ranges from 2kHz to 40kHz and its effective electromechanical coupling factor is around 20%. Finite element analysis has been performed to ascertain how the transducer’s makeup affect the transducer’s performance parameters. Two-dimensional axisymmetric model of the cymbal transducer was founded by finite element software-ANSYS, the application of the element type was discussed and the FEM models were built up under the far field condition. Eight groups of cymbal transducers of resonance frequency around 3kHz with different structural dimensions were designed. It was better for choosing the cymbal transducer of the 8mm cavity coping diameter, 20.8mm cavity bottom diameter and 26.8mm piezoelectric ceramic wafer diameter than others for reducing distortion degree of the signal and improving communication turnover in the researched cymbal transducers. It was appropriate for choosing the cymbal transducer of the 8mm cavity coping diameter, 22.4mm cavity bottom diameter and 26.4mm piezoelectric ceramic wafer diameter in order to improve the free-field voltage sensitivity and transmission efficient.

BIDIMENSIONAL FINITE ELEMENT ANALYSIS OF SPUR GEAR: STUDY OF THE MESH STIFFNESS AND STRESS AT THE LEVEL OF THE TOOTH FOOT

2009 ◽  
Vol 33 (2) ◽  
pp. 175-187 ◽  
Author(s):  
Mohamed Nizar Bettaieb ◽  
Mohamed Maatar ◽  
Chafik Karra
Keyword(s):  
Finite Element ◽  
Stress State ◽  
Spur Gear ◽  
Fortran Program ◽  
Mesh Stiffness ◽  
Element Analysis ◽  
Gear Mesh ◽  
Finite Element Software ◽  
Time Calculation ◽  
Finite Element Meshing

The purpose of this work is to determine the spur gear mesh stiffness and the stress state at the level of the tooth foot. This mesh stiffness is derived from the calculation of the normal tooth displacements: local displacement where the load is applied, tooth bending displacement and body displacement [15]. The contribution of this work consists in, basing on previous works, developing optimal finite elements model in time calculation and results precision. This model permits the calculation of time varying mesh stiffness and the evaluation of stress state at the tooth foot. For these reasons a specific Fortran program was developed. It permit firstly, to obtain the gear geometric parameters (base radii, outside diameter,…) and to generate the data base of the finite element meshing of a tooth or a gear. This program is interfaced with the COSMOS/M finite element software to predict the stress and strain state and calculate the mesh stiffness of a gear system. It is noted that the mesh stiffness is periodic and its period is equal to the mesh period.

Finite element analysis of hydrogen effects on superelastic NiTi shape memory alloys: Orthodontic application

2018 ◽  
Vol 29 (16) ◽  
pp. 3188-3198 ◽  
Author(s):  
Wissem Elkhal Letaief ◽  
Aroua Fathallah ◽  
Tarek Hassine ◽  
Fehmi Gamaoun
Keyword(s):  
Finite Element ◽  
Coupled Model ◽  
Element Model ◽  
Orthodontic Wires ◽  
Niti Wire ◽  
Element Analysis ◽  
Finite Element Software ◽  
Orthodontic Wire ◽  
Niti Shape Memory Alloys

Thanks to its greater flexibility and biocompatibility with human tissue, superelastic NiTi alloys have taken an important part in the market of orthodontic wires. However, wire fractures and superelasticity losses are notified after a few months from being fixed in the teeth. This behavior is due to the hydrogen presence in the oral cavity, which brittles the NiTi arch wire. In this article, a diffusion-mechanical coupled model is presented while considering the hydrogen influences on the NiTi superelasticity. The model is integrated in ABAQUS finite element software via a UMAT subroutine. Additionally, a finite element model of a deflected orthodontic NiTi wire within three teeth brackets is simulated in the presence of hydrogen. The numerical results demonstrate that the force applied to the tooth drops with respect to the increase in the hydrogen amount. This behavior is attributed to the expansion of the NiTi structure after absorbing hydrogen. In addition, it is shown that hydrogen induces a loss of superelasticity. Hence, it attenuates the role of the orthodontic wire on the correction tooth malposition.

scholarly journals Numerical simulation of blanking process

2018 ◽  
Vol 157 ◽  
pp. 02038
Author(s):  
Peter Pecháč ◽  
Milan Sága
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Steel Sheet ◽  
Plastic Material ◽  
Material Model ◽  
Rolled Steel ◽  
Finite Element Software ◽  
History Of ◽  
Cold Rolled ◽  
Blanking Process

This paper presents numerical simulation of blanking process for cold-rolled steel sheet metal. The problem was modeled using axial symmetry in commercial finite element software ADINA. Data obtained by experimental measurement were used to create multi-linear plastic material model for simulation. History of blanking force vs. tool displacement was obtained.

The Effects of Warm Pre-Stressing of a Pre-Cracked Pressurised Thermal Shock Disk Specimen Under a LUCF Loading Cycle

2011 ◽  
Author(s):  
H. Teng ◽  
D. W. Beardsmore ◽  
J. K. Sharples ◽  
P. J. Budden
Keyword(s):  
Fracture Toughness ◽  
Finite Element ◽  
Thermal Shock ◽  
Local Stress ◽  
Superposition Method ◽  
Element Analysis ◽  
Loading Cycle ◽  
Finite Element Software ◽  
Disk Specimen ◽  
Apparent Fracture Toughness

A finite element analysis has been performed to investigate the effects of warm prestressing of a pre-cracked PTS-D (Pressurized Thermal Shock Disk) specimen, for comparison with the experimental work conducted by the Belgium SCK-CEN organisation under the European NESC VII project. The specimen was loaded to a maximum loading at −50 °C, unloaded at the same temperature, cooled down to −150 °C, and then re-loaded to fracture at −150 °C. This is a loading cycle known as a LUCF cycle. The temperature-dependant tensile stress-strain data was used in the model and the finite element software ABAQUS was used in the analysis. The finite element results were used to derive the apparent fracture toughness by three different methods: (1) Chell’s displacement superposition method; (2) the local stress matching method; and (3) Wallin’s empirical formula. The apparent fracture toughness values were derived at the deepest point of the semi-elliptical crack for a 5% un-prestressed fracture toughness of 43.96 MPam1/2 at −150 °C. The detailed results were presented in the paper.

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