Application of Calendering Process to Roll-to-Roll Printed Electronics

2011 ◽  
Vol 317-319 ◽  
pp. 436-439 ◽  
Author(s):  
Li Li Xin ◽  
Nguyen Ho Anh Duc ◽  
Nguyen Hoang
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Printed Electronics ◽  
Experimental Results ◽  
Gravure Printing ◽  
Mechanical Pressure ◽  
Roll To Roll ◽  
Pet Film ◽  
Printing Machine

This paper presents the design of calendering machine and experimental results of calendering process. A particular pattern was printed on PET film by means of roll-to-roll gravure printing machine. The calendering process was applied to a set of samples and the effect was analyzed after measuring the surface roughness and the thickness of pattern. Although only mechanical pressure provided by a nip roll was applied during the calendering process, the experimental results indicate that the calendering process should be useful for enhancing the surface quality of roll-to-roll printed electronics products.

Modeling of surface roughness for manufactured thin-walled structure

2018 ◽  
Vol 233 (4) ◽  
pp. 1216-1223 ◽  
Author(s):  
Jixiong Fei ◽  
Bin Lin ◽  
Shuai Yan ◽  
Mei Ding ◽  
Jin Zhang ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Dynamic Deformation ◽  
Low Frequency ◽  
Experimental Results ◽  
Superposition Method ◽  
Milling Force ◽  
Machined Surface ◽  
Thin Walled

Deformation of thin-walled structure during machining will influence the surface quality of the final part. Present article investigates this problem and develops a method to predict the surface roughness of the machined surface. To achieve this, the prerequisite is to obtain the dynamic deformation along the milling path. To calculate it accurately, the workpiece is simplified as thin-walled shell and the milling force is simplified as moving input. An expression of the dynamic deformation of the whole structure, which under the excitation of moving milling force, is derived by solving the vibration equation using modal superposition method. Then, the deformation along the milling path is computed by substituting the path coordinates into the expression. The deformation along the milling path is filtered to remove its low-frequency and mid-frequency signals before it is used to evaluate the surface roughness of the machined surface. At last, several machining cases are implemented to demonstrate the proposed method. The experimental results match well with the predicted results. From the predicted and experimental results, it is founded that the deformation during processing is the main reason leading to the poor surface quality of the flexible machined workpiece.

Actively Cooled and Activated Coolant for Grinding Brittle Materials

2008 ◽  
Vol 389-390 ◽  
pp. 338-343 ◽  
Author(s):  
Y. Gao ◽  
J. Xin ◽  
H. Lai
Keyword(s):  
Surface Roughness ◽  
Surface Morphology ◽  
Surface Quality ◽  
Experimental Studies ◽  
Brittle Materials ◽  
Cryogenic Cooling ◽  
Experimental Results ◽  
Cooling Method ◽  
Cooling Methods

An actively cooled and activated cooling approach is proposed and examined in this project in order to deal with the problems associated with methods such as the cryogenic cooling method. It is also aimed to further improve the surface quality of the workpiece after grinding by combining the advantages of the existing cooling methods. Both computational and experimental studies were conducted for grinding the brittle materials with the proposed approach. Optical examinations were used to study the surface morphology. The experimental results show that the surface quality can be improved by up to 23.75% on average in terms of surface roughness Ra. The computational test reveals that the heat can be taken away more effectively by the proposed approach.

Observation in the Surface Roughness of Silicon Wafer during Semi-Fixed Abrasive Machining with Large Grains

2009 ◽  
Vol 69-70 ◽  
pp. 253-257
Author(s):  
Ping Zhao ◽  
Jia Jie Chen ◽  
Fan Yang ◽  
K.F. Tang ◽  
Ju Long Yuan ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Silicon Wafer ◽  
Processing Parameters ◽  
Wafer Surface ◽  
Abrasive Machining ◽  
Fixed Abrasive ◽  
Is Failure ◽  
Better Than

Semi-fixed abrasive is a novel abrasive. It has a ‘trap’ effect on the hard large grains that can prevent defect effectively on the surface of the workpiece which is caused by large grains. In this paper, some relevant experiments towards silicon wafers are carried out under the different processing parameters on the semi-fixed abrasive plates, and 180# SiC is used as large grains. The processed workpieces’ surface roughness Rv are measured. The experimental results show that the surface quality of wafer will be worse because of higher load and faster rotating velocity. And it can make a conclusion that the higher proportion of bond of the plate, the weaker of the ‘trap’ effect it has. Furthermore the wet environment is better than dry for the wafer surface in machining. The practice shows that the ‘trap’ effect is failure when the workpiece is machined by abrasive plate which is 4.5wt% proportion of bond in dry lapping.

The mechanism of process parameters influencing the AlSi10Mg side surface quality fabricated via laser powder bed fusion

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Shimin Dai ◽  
Hailong Liao ◽  
Haihong Zhu ◽  
Xiaoyan Zeng
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Process Parameters ◽  
Laser Power ◽  
Side Surface ◽  
Laser Powder Bed Fusion ◽  
Scanning Velocity ◽  
Content Type ◽  
Powder Bed

Purpose For the laser powder bed fusion (L-PBF) technology, the side surface quality is essentially important for industrial applicated parts, such as the inner flow parts. Contour is generally adopted at the parts’ outline to enhance the side surface quality. However, the side surface roughness (Ra) is still larger than 10 microns even with contour in previous studies. The purpose of this paper is to study the influence of contour process parameters, laser power and scanning velocity on the side surface quality of the AlSi10Mg sample. Design/methodology/approach Using L-PBF technology to manufacture AlSi10Mg samples under different contour process parameters, use a laser confocal microscope to capture the surface information of the samples, and obtain the surface roughness Ra and the maximum surface height Rz of each sample after analysis and processing. Findings The results show that the side surface roughness decreases with the increase of the laser power at the fixed scanning velocity of 1,000 mm/s, the side surface roughness Ra stays within the error range as the contour velocity increases. It is found that the Ra increases with the scanning velocity increasing and the greater the laser power with the greater Ra increases when the laser power of contour process parameters is 300 W, 350 W and 400 W. The Rz maintain growth with the contour scanning velocity increasing at constant laser power. The continuous uniform contour covers the pores in the molten pool of the sample edge and thus increase the density of the sample. Two mechanisms named “Active adhesion” and “Passive adhesion” cause sticky powder. Originality/value Formation of a uniform and even contour track is key to obtain the good side surface quality. The side surface quality is determined by the uniformity and stability of the contour track when the layer thickness is fixed. These research results can provide helpful guidance to improve the surface quality of L-PBF manufactured parts.

scholarly journals Research on the Influencing Factors of "Scale Veins" of Single Point Incremental Forming Workpieces Surface

2015 ◽  
Vol 9 (1) ◽  
pp. 1025-1032
Author(s):  
Shi Pengtao ◽  
Li Yan ◽  
Yang Mingshun ◽  
Yao Zimeng
Keyword(s):  
Surface Quality ◽  
Incremental Forming ◽  
Single Point ◽  
Spindle Speed ◽  
Experimental Results ◽  
Feed Speed ◽  
Single Point Incremental Forming ◽  
Machining Parameters ◽  
The Mathematical Model

To furthermore optimize the machining parameters and improve the surface quality of the workpieces manufactured by single point incremental forming method, the formation mechanism of the sacle veins on the metal incremental froming workpieces was studied through experiment method. The influence principle of the spindle speed, the feed speed and the material of tip of tools on the length of scale veins was obtained through analyzing the experimental results and building the mathematical model among the length of scale veins were feed speed and spindle speed through measuring the roughness of surfaces and observing the appearance of the forming workpieces. The experimental results showed that, the spindle speed, the feed speed and the material of tool tips have a significant effect on the scale veins formation on the surface of forming workpieces. Therefore, an appropriate group of spindle speed and feed speed can reduce the effect of scale veins on the roughness of single point incremental forming workpieces and furthermore improve the surface quality of forming workpieces.

Experimental Investigation of Strengthening and Polishing Aeroengine Blades

2011 ◽  
Vol 101-102 ◽  
pp. 909-912
Author(s):  
Guo Ying Zeng ◽  
Deng Feng Zhao
Keyword(s):  
Surface Roughness ◽  
Experimental Investigation ◽  
Fatigue Strength ◽  
Surface Quality ◽  
Three Dimensional ◽  
Experimental Results ◽  
Technological Parameters ◽  
Polishing Process ◽  
Optimum Parameters ◽  
The Media

The three-dimensional vibratory strengthening and polishing technology was used to strengthen and polish aeroengine blades with complicated surfaces. At first, the principle of the strengthening and polishing process was introduced, which combined strengthening process with polishing process. Then, the technological parameters influenced on the surface quality were investigated. The principal variables were the media hardness, the frequency and amplitude of the vibration, and duration of the vibratory strengthening and polishing. The optimum parameters were obtained. Experimental results revealed that, after strengthening and polishing, the surface roughness of aeroengine blades was reduced from Ra0.35-0.5μm to Ra0.1-0.12μm, and fatigue strength was increased by approximately 50%.

Investigation of the Effects of Technological Parameters on Surface Roughness in Extrusion Bars of Aluminum Alloy

2019 ◽  
Vol 889 ◽  
pp. 155-160
Author(s):  
Trong Mai Nguyen ◽  
Đuc Quy Tran ◽  
Van Nghe Pham ◽  
Van Canh Nguyen
Keyword(s):  
Surface Roughness ◽  
Aluminum Alloy ◽  
Surface Quality ◽  
Research Work ◽  
Extrusion Process ◽  
Optimal Parameters ◽  
Technological Parameters

In this research work, the result of the effects of technological parameters on surface roughness in extrusion bars of aluminum alloy were pesented. The results of this study may be used for choosing optimal parameters of extrusion process so that surface quality of extruded bar was improved.

scholarly journals Impact of Structural Defects on the Surface Quality of Hardwood Species Sliced Veneers

2020 ◽  
Vol 10 (18) ◽  
pp. 6265
Author(s):  
Vasiliki Kamperidou ◽  
Efstratios Aidinidis ◽  
Ioannis Barboutis
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Wood Species ◽  
Research Work ◽  
Structural Defects ◽  
Material Surface ◽  
Typical Structure ◽  
Hardwood Species ◽  
The Impact

The surface roughness constitutes one of the most critical properties of wood and wood veneers for their extended utilization, affecting the bonding ability of the veneers with one another in the manufacturing of wood composites, the finishing, coating and preservation processes, and the appearance and texture of the material surface. In this research work, logs of five significant European hardwood species (oak, chestnut, ash, poplar, cherry) of Balkan origin were sliced into decorative veneers. Their surface roughness was examined by applying a stylus tracing method, on typical wood structure areas of each wood species, as well as around the areas of wood defects (knots, decay, annual rings irregularities, etc.), to compare them and assess the impact of the defects on the surface quality of veneers. The chestnut veneers presented the smoothest surfaces, while ash veneers, despite the higher density, recorded the highest roughness. In most of the cases, the roughness was found to be significantly lower around the defects, compared to the typical structure surfaces, probably due to lower porosity, higher density and the presence of tensile wood. The results reveal that the presence of defects does not affect the roughness of the veneers and increases neither the processing requirements of the veneer sheets before finishing, nor the respective production cost of veneers and the veneer-based wood panels. The high utilization prospects of the examined wood species in veneer production, even those bearing various defects, is highlighted.

scholarly journals Surface Roughness Investigation of Poly-Jet 3D Printing

Mathematics ◽  
2020 ◽  
Vol 8 (10) ◽  
pp. 1758
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Nikolaos Vaxevanidis ◽  
John Kechagias
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Surface Quality ◽  
Back Propagation ◽  
Physical Models ◽  
Layer By Layer ◽  
Linear Regression Models ◽  
Feed Forward Back Propagation ◽  
The Impact

An experimental investigation of the surface quality of the Poly-Jet 3D printing (PJ-3DP) process is presented. PJ-3DP is an additive manufacturing process, which uses jetted photopolymer droplets, which are immediately cured with ultraviolet lamps, to build physical models, layer-by-layer. This method is fast and accurate due to the mechanism it uses for the deposition of layers as well as the 16 microns of layer thickness used. Τo characterize the surface quality of PJ-3DP printed parts, an experiment was designed and the results were analyzed to identify the impact of the deposition angle and blade mechanism motion onto the surface roughness. First, linear regression models were extracted for the prediction of surface quality parameters, such as the average surface roughness (Ra) and the total height of the profile (Rt) in the X and Y directions. Then, a Feed Forward Back Propagation Neural Network (FFBP-NN) was proposed for increasing the prediction performance of the surface roughness parameters Ra and Rt. These two models were compared with the reported ones in the literature; it was revealed that both performed better, leading to more accurate surface roughness predictions, whilst the NN model resulted in the best predictions, in particular for the Ra parameter.

Sign in / Sign up

Export Citation Format

Share Document