Effect of Heat Input on HAZ Properties and Microstructure of SMA490BW Corrosion Resistance Steel

2011 ◽  
Vol 337 ◽  
pp. 517-521
Author(s):  
Yuan Nie ◽  
Li Jun Wang ◽  
Chuan Ping Ma ◽  
Yong Hui Zhu ◽  
Da Li ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Impact Energy ◽  
Heat Affected Zone ◽  
Heat Input ◽  
Thermal Cycle ◽  
Coarse Grain ◽  
Welding Thermal Cycle ◽  
Gleeble 3500 ◽  
The Impact ◽  
Small Content

Welding thermal cycle of SMA490BW corrosion resistance steel with different heat inputs were simulated by using Gleeble-3500 thermo-mechanical simulator to investigate the microstructure and impact toughness of the heat-affected zone (HAZ). The results shows that the microstructure of the coarse-grain heat affected zone(CGHAZ) is mainly composed of lath bainites and the surpass critical coarse-grain heat affected zone(SCCGHAZ) consists mainly of granular bainites with a small content of ferrites. The grain size increased with the heat input increasing, Besides, the impact energy of the surpass critical coarse-grain heat affected zone(SCCGHAZ) is higher than that of the coarse-grain heat affected zone(CGHAZ), when the heat input energy is 15kJ/cm after twice thermal cycle, the impact energy is highest.

Effect of Welding Heat Cycle Peak Temperature and Heat Input on HAZ Grain Size of SMA490BW Corrosion Resistance Steel

2012 ◽  
Vol 602-604 ◽  
pp. 415-420 ◽  
Author(s):  
Ming Yue Zhang ◽  
Yuan Nie ◽  
Qing Ying Wang ◽  
Hui Chen
Keyword(s):  
Grain Size ◽  
Corrosion Resistance ◽  
Heat Affected Zone ◽  
Thermal Cycle ◽  
Great Influence ◽  
Peak Temperature ◽  
Line Energy ◽  
Heat Cycle ◽  
Welding Thermal Cycle ◽  
Gleeble 3500

Welding thermal cycle of SMA490BW corrosion resistance steel with different heat inputs were simulated by using Gleeble-3500 thermo-mechanical simulator to investigate the grain size of the heat affected zone (HAZ). Results show that welding heat cycle peak temperature has great influence on the grain size with the same other conditions, the higher peak temperature is the bigger grain size is; in different welding thermal cycling conditions, line energy affects grain size differently; specimens which experienced two thermal cycle have smaller grain size than which experienced just one thermal cycle.

The Effect of the Welding Thermal Cycle on Heat Affected Zone Hardening for 500MPa Grade Screw Thread Steel

2011 ◽  
Vol 189-193 ◽  
pp. 3530-3533
Author(s):  
Jun Fei Fang ◽  
Lei Yang ◽  
Xiao Min Yuan ◽  
Yi Zhu He
Keyword(s):  
Heat Affected Zone ◽  
Heat Input ◽  
Thermal Cycle ◽  
Intrinsic Factor ◽  
Avrami Equation ◽  
Screw Thread ◽  
Martensite Content ◽  
Welding Thermal Cycle ◽  
Hardness Ratio ◽  
Relative Hardness

The hardening behavior of the welding heat affected zone (HAZ) with different heat input for 500MPa grade screw thread steel is investigated in this paper. The single welding thermal cycle was applied to the test steel by a Gleeble-3500 thermal simulator. With the definition of hardness ratio, relative hardness factor and partial hardness zone, the HAZ Max hardness, hardness distribution and hardness mechanism of steel were analyzed. The results show that the HAZ hardness is always higher than the base steel hardness. The hardness ratio is increasing with the heat input decreased. The distribution of relative hardness factor of HAZ can be expressed by the Avrami equation which can describe the distribution of HAZ hardness. The width of partial hardness zone increases rapidly with the heat input increased. But at a certain degree of heat input, the width of partial hardness decreases slightly. The microstructure generated by heat input is the intrinsic factor of the HAZ hardness variation. The HAZ hardness enhances as the martensite content increases. On the contrary the HAZ hardness reduces as the ferrite content enhance on condition the heat input increase or the observed area is far away from the HAZ.

Mechanical Properties of the Heat Affected Zone of an X100 Grade Pipeline Steel

2013 ◽  
Vol 773-774 ◽  
pp. 795-802 ◽  
Author(s):  
Gui Ying Qiao ◽  
Ming Zheng ◽  
Yu Gu ◽  
Xiu Lin Han ◽  
Xu Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Impact Toughness ◽  
Heat Affected Zone ◽  
Heat Input ◽  
Pipeline Steel ◽  
Thermal Simulation ◽  
Peak Temperature ◽  
Coarse Grain ◽  
Fine Grained ◽  
Gleeble 3500

The microstructure and mechanical properties of an X100 grade pipeline steel were investigated by the thermal simulation tests performed on a Gleeble-3500 thermal simulator. The results show that the steel has excellent weldability. Even if the weld heat input gets 40 kJ mm-1, the low impact toughness energy in welding coarse grain heat affected zone (CGHAZ) is still higher than 200 J. Yet, an embrittlement zone emerges in inter-critical HAZ (ICHAZ) at the peak temperature of 750 °C, and the lowest strength appears in fine grained HAZ (FGHAZ) at the peak temperature of 950 °C. Moreover, the strength and toughness decrease with the increase of heat input.

Microstructure and Properties of HAZ in Low-Carbon Bainite E550 Steel during Double-Pass Welding Thermal Cycle

2018 ◽  
Vol 913 ◽  
pp. 317-323 ◽  
Author(s):  
Yun Zong ◽  
Chun Ming Liu
Keyword(s):  
Impact Toughness ◽  
Heat Affected Zone ◽  
Thermal Cycle ◽  
Coarse Grained ◽  
Granular Bainite ◽  
Low Carbon ◽  
Microstructure And Properties ◽  
Welding Thermal Cycle ◽  
Low Carbon Bainite ◽  
The Impact

Investigations on the microstructure and properties of the Coarse-Grained Heat-Affected Zone (CGHAZ) and intercritical reheated Coarse-Grained Heat-Affected Zone (ICCGHAZ) of a low-carbon bainite E550 steel were carried out using thermal simulation technology in this paper.Double-pass welding thermal cycle were performed on Gleeble-3800 thermal simulator, tempering heat treatment of the critical coarse crystal zone carried out in a box resistance furnace, low impact energies at -40 °C and Vickers hardness determined, and the microstructure were observed. The experimental results show that the microstructure of CGHAZ (Tp1 is 1320 °C) was dominated by coarse granular bainite and Lath bainite Ferrite, the impact toughness of CGHAZ was poor. The toughness of the CGHAZ was improved after second welding heat cycle except intercritical two-phase heating. When the peak temperature of the second thermal cycle(Tp2) was 650 °C, martensite-austenite (M-A) constituent of original CGHAZ wasdecomposed and refined, impact toughness and hardness were all higher than that of CGHAZ; When Tp2 is 750 °C, there was a ” necklace” distribution of massive M-A constituent in this ICCGHAZ, the impact energy at -40 °C prominently decreased and Hardness went up; When Tp2 was in the temperature range of 850 °C ~1100 °C, the microstructure was mainly finer granular bainite, the toughness of CGHAZ could be effectively improved; When Tp2 was over 1100 °C, M-A constituents become coarse, the toughness declined slightly . The changing of hardness was the opposite of toughness but the hardness fluctuation was comparatively small. After tempering at different temperature (520 °C~640 °C) , the grain boundary "necklace" structure of ICCGHAZ was still obvious, some of the M-A constituent were decomposed, the hardness decreased, the lowest hardness was obtained in 610 °C.

Coarsening of Particles in Coarse Grain Heat-Affected Zone for Ti Microalloyed Steels

2011 ◽  
Vol 704-705 ◽  
pp. 690-694
Author(s):  
Ying Qiao Zhang ◽  
Han Qian Zhang ◽  
Zhi Yong Li
Keyword(s):  
Base Metal ◽  
Heat Affected Zone ◽  
Thermal Cycle ◽  
Microalloyed Steel ◽  
Microalloyed Steels ◽  
Coarse Grain ◽  
Transmission Electron ◽  
Coarsening Behavior ◽  
Welding Thermal Cycle ◽  
Isothermal Growth

The coarsening behavior of Ti (CxN1-x) particles in CGHAZ for Ti-microalloyed steel has been studied after different welding thermal cycles corresponding to heat inputs 30, 60, 100kJ/cm using Gleeble-3800 thermo/mechanical simulator and transmission electron microscopy. Cuboid TiN and a lot of ellipsoidal or elongated particles VC, M3C and M23C6 are observed in the base metal. After welding thermal cycle with peak temperature of 1350°C, irregular particles existed in base metal have also been dissolved even at the lowest heat input of 30kJ/cm. TiN Particles coarsening are observed in CGHAZ with the increase of heat inputs that is just related to dissolution and reprecipitation of particles and irrelevant to isothermal growth of particles. Keywords: microalloyed steel; coarse grain heat-affected zone; TiN particles

Microstructural evolution and mechanical integrity relationship of dissimilar metal welding between 2205 duplex stainless steel and composite bimetallic plates

2021 ◽  
pp. 095440622110036
Author(s):  
Changqing Ye ◽  
Weiguo Zhai ◽  
Guangyao Lu ◽  
Qingsong Liu ◽  
Liang Ni ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Weld Metal ◽  
Duplex Stainless Steel ◽  
Intergranular Corrosion ◽  
Thermal Cycle ◽  
Filler Metal ◽  
2205 Duplex Stainless Steel ◽  
Welding Thermal Cycle ◽  
Intergranular Corrosion Resistance

In this paper, shielded metal arc welding on the dissimilar joint between 2205 duplex stainless steel and composite bimetallic plates (304 L stainless steel/10CrNi3MoV steel) with a filler metal E2209 was performed. Furthermore, the microstructure, phase, mechanical properties and intergranular corrosion resistance of the joints were investigated and element distributions of the interfaces were characterized. The results show that austenite transformed to ferrite under the influence of welding thermal cycle, and then a large amount of ferrite appeared in heat affected zone (HAZ) of 2205 duplex stainless steel. Coarse bainite grains were formed in HAZ of the 10CrNi3MoV steel near the fusion line with high temperature welding thermal cycle. Fine granular bainite was also generated in HAZ of 10CrNi3MoV steel due to the relatively short exposure time to the active temperature of grain growth. Local peak temperature near the base 10CrNi3MoV steel was still high enough to recrystallize the 10CrNi3MoV steel to form partial-recrystallization HAZ due to phase change. The filler metal was compatible with the three kinds of base materials. The thickness of the elemental diffusion interfaces layers was about 100 µm. The maximum microhardness value was obtained in the HAZ of 2205 duplex stainless steel (287 ± 14 HV), and the minimum one appeared in HAZ of SS304L (213 ± 5 HV). The maximum tensile strength of the welded joint was about 670 ± 6 MPa, and the tensile specimens fractured in ductile at matrix of the composite bimetallic plates. The impact energy of the weld metal and HAZ of the 10CrNi3MoV steel tested at –20 °C were 274 ± 6 J and 308 ± 5 J, respectively. Moreover, the intergranular corrosion resistance of the weldment including 304 L stainless steel, weld metal, HAZs and 2205 duplex stainless steel was in good agreement with the functional design requirements of materials corrosion resistance.

scholarly journals Microstructure and Mechanical Properties of Heat-Affected Zone of Repeated Welding AISI 304N Austenitic Stainless Steel by Gleeble Simulator

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 773
Author(s):  
Y.H. Guo ◽  
Li Lin ◽  
Donghui Zhang ◽  
Lili Liu ◽  
M.K. Lei
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Energy ◽  
Heat Affected Zone ◽  
Ferrite Content ◽  
Equipment Safety ◽  
Microstructure And Mechanical Properties ◽  
Δ Ferrite ◽  
The Impact

Heat-affected zone (HAZ) of welding joints critical to the equipment safety service are commonly repeatedly welded in industries. Thus, the effects of repeated welding up to six times on the microstructure and mechanical properties of HAZ for AISI 304N austenitic stainless steel specimens were investigated by a Gleeble simulator. The temperature field of HAZ was measured by in situ thermocouples. The as-welded and one to five times repeated welding were assigned as-welded (AW) and repeated welding 1–5 times (RW1–RW5), respectively. The austenitic matrices with the δ-ferrite were observed in all specimens by the metallography. The δ-ferrite content was also determined using magnetic and metallography methods. The δ-ferrite had a lathy structure with a content of 0.69–3.13 vol.%. The austenitic grains were equiaxial with an average size of 41.4–47.3 μm. The ultimate tensile strength (UTS) and yield strength (YS) mainly depended on the δ-ferrite content; otherwise, the impact energy mainly depended on both the austenitic grain size and the δ-ferrite content. The UTS of the RW1–RW3 specimens was above 550 MPa following the American Society of Mechanical Engineers (ASME) standard. The impact energy of all specimens was higher than that in ASME standard at about 56 J. The repeated welding up to three times could still meet the requirements for strength and toughness of welding specifications.

Effect of Welding Processes with High Heat Input on the Microstructure and Toughness of Coarse-Grained Heat-Affected Zone of a High-Strength High-Toughness Steel

2018 ◽  
Vol 937 ◽  
pp. 61-67
Author(s):  
Yu Jie Li ◽  
Jin Wei Lei ◽  
Xuan Wei Lei ◽  
Oleksandr Hress ◽  
Kai Ming Wu
Keyword(s):  
Low Temperature ◽  
Impact Toughness ◽  
Heat Affected Zone ◽  
Heat Input ◽  
High Strength ◽  
High Heat ◽  
Coarse Grained ◽  
Low Temperature Impact Toughness ◽  
The Impact ◽  
Welding Processes

Utilizing submerged arc welding under heat input 50 kJ/cm on 60 mm thick marine engineering structure plate F550, the effect of preheating and post welding heat treatment on the microstructure and impact toughness of coarse-grained heat-affected zone (CGHAZ) has been investigated. The original microstructure of the steel plate is tempered martensite. The yield and tensile strength is 610 and 660 MPa, respectively. The impact absorbed energy at low temperature (-60 °C) at transverse direction reaches about 230~270 J. Welding results show that the preheating at 100 °C did not have obvious influence on the microstructure and toughness; whereas the tempering at 600 °C for 2.5 h after welding could significantly reduce the amount of M-A components in the coarse-grained heat-affected zone and thus improved the low temperature impact toughness.

scholarly journals Comparative HAZ softening analysis of three different automotive aluminium alloys by physical simulation

2021 ◽  
Vol 66 (1) ◽  
pp. 23-38
Author(s):  
Singh Pratap ◽  
Judit Kovácsb
Keyword(s):  
Aluminium Alloy ◽  
Heat Affected Zone ◽  
Heat Input ◽  
Aluminium Alloys ◽  
Physical Simulation ◽  
Hardness Test ◽  
Optical Microscope ◽  
Automotive Application ◽  
Welding Parameters ◽  
Gleeble 3500

The development of high strength aluminium alloy has revolutionized the automotive industry with innovative manufacturing and technological process to provide high-performance components, weight reduction and also diversified the application field and design consideration for the automotive parts that work under severe conditions, but the selection of proper production parameters is most challenging task to get excellent results. Growing industrial demand of aluminium alloys led to the development of new welding technologies, processes and studies of various parameters effects for its intended purposes. The microstructural changes lead to loss of hardening and thereby mechanical strength in the HAZ welded joint even though the base materials are heat treatable and precipitation hardened. So, our goal is to analyse HAZ softening and analyse the sub-zones as a function of the parameter. In this paper, the influence of weld heat cycle on the heat-affected zone (HAZ) is physically simulated for Tungsten Inert Gas Welding (TIG) using Gleeble 3500 thermomechanical simulator for three different automotive aluminium alloy (AA5754-H22, AA6082-T6 & AA7075-T6) plate of 1 mm thickness. In order to simulate the sub-zones of the heat-affected zone, samples were heated to four different HAZ peak temperatures (550 °C, 440 °C, 380 °C and 280 °C), two linear heat input (100 J/mm and 200 J/mm) by the application of Rykalin 2D model. A series of experiments were performed to understand the behaviour, which make it possible to measure the objective data on the basis of the obtained image of the aluminium alloys tested with heat-affected zone tests in a Gleeble 3500 physical simulator. The main objective is to achieve the weldability of three different automotive aluminium alloys and their comparison based on the welding parameters like heat input. Further, the investigation of HAZ softening and microstructure of the specimens were tested and analysed using Vicker's hardness test and optical microscope respectively. The paper focuses on HAZ softening analysis of different grades of aluminium alloys for automotive application.

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