Research on Aerospace Equipment Machining Process Optimization Based on MBD Procedure Model

2012 ◽  
Vol 538-541 ◽  
pp. 2772-2775 ◽  
Author(s):  
Dan Dan Xiong ◽  
Hai Cheng Yang ◽  
Neng Wan

The development of intelligent design manufacturing based on the three dimensional environment of knowledge engineering is the important research content. This paper set MBD procedure model as a process of design and the basic of optimization, establishing basic process said and evaluation method according to space product manufacturing characteristic. With Model based definition, the key equipment information of aerospace products manufacturing is the starting data of the process of optimization, and realize the space cable equipment a process design and optimization process, product process for space design and optimization provided based on full 3D model of application methods, established the process design of the application, the actual proof, design and optimization combined with MBD procedure model is the important guarantee of process design.

2021 ◽  
Vol 11 (11) ◽  
pp. 4981
Author(s):  
Andreas Tausendfreund ◽  
Dirk Stöbener ◽  
Andreas Fischer

In the concept of the process signature, the relationship between a material load and the modification remaining in the workpiece is used to better understand and optimize manufacturing processes. The basic prerequisite for this is to be able to measure the loads occurring during the machining process in the form of mechanical deformations. Speckle photography is suitable for this in-process measurement task and is already used in a variety of ways for in-plane deformation measurements. The shortcoming of this fast and robust measurement technique based on image correlation techniques is that out-of-plane deformations in the direction of the measurement system cannot be detected and increases the measurement error of in-plane deformations. In this paper, we investigate a method that infers local out-of-plane motions of the workpiece surface from the decorrelation of speckle patterns and is thus able to reconstruct three-dimensional deformation fields. The implementation of the evaluation method enables a fast reconstruction of 3D deformation fields, so that the in-process capability remains given. First measurements in a deep rolling process show that dynamic deformations underneath the die can be captured and demonstrate the suitability of the speckle method for manufacturing process analysis.


2011 ◽  
Vol 121-126 ◽  
pp. 4565-4569
Author(s):  
Dong Liang Zhang ◽  
Rong Mo ◽  
Neng Wan ◽  
Hu Qiao

To achieve the purpose of machining process design base on 3D models,it is proposed a procedure modeling method with allowance figure in this paper. At first, the parameterized modeling process of 3D machining procedure model is presented, and the modeling method with allowance figure is described in detail. Then, the Petri model mapped to the modeling process of 3D machining procedure is created and illustrated. At last, through an instance, it declares that technologist can use this method to create a group of 3D machining procedure parameterized models that contain the inter-part correlations.


2021 ◽  
Vol 2066 (1) ◽  
pp. 012075
Author(s):  
Weizong Cheng ◽  
Yanlan Liu

Abstract Contemporary public art needs to be carefully designed with its unique advantages to achieve its wider diversity, participation and interaction. Based on the MBD process model, the basic process description and evaluation method of process design features are established. Based on the model definition, the key equipment information of process design is the initial data of process optimization. The process design and optimization are realized. It provides an application method based on full 3D model for art design and optimization. An application example of process design is established. Combined with the actual demonstration of MBD, the design optimization process model is an important guarantee for process design. The results show that the distribution of intelligent hardware users in South China accounts for 34.9%, and that in Central China accounts for at least 16.9%.


2012 ◽  
Vol 542-543 ◽  
pp. 523-527
Author(s):  
Yang Yang ◽  
Mo Rong ◽  
Wan Neng

To strengthen the application efficiency of 3D machining procedure model and the contact of process design stage and process implementation stage, and to reduce complicated issues of process change, machining process design and change based on the manufacturing resource information in MBD mode is proposed. Integration framework of manufacturing resources field and 3D machining process design and change are analyzed, manufacturing resource feature model of 3D machining process model is described, monitoring the manufacturing resource and collecting static and dynamic data of manufacturing resources through RFID is put forward, change of 3D machining procedure model caused by manufacturing resource conflicts are discussed, a closed-loop system structure of packaging manufacturing resource information and machining process change is established.


Author(s):  
Andreas Tausendfreund ◽  
Dirk Stöbener ◽  
Andreas Fischer

In the concept of the process signature, the relationship between a material load and the modification remaining in the workpiece is used to better understand and optimize manufacturing processes. The basic prerequisite for this is to be able to measure the loads occurring during the machining process in the form of mechanical deformations. Speckle photography is suitable for this in-process measurement task and is already used in a variety of ways for in-plane deformation measurements. The shortcoming of this fast and robust measurement technique based on image correlation techniques is that out-of-plane deformations in the direction of the measurement system cannot be detected and increases the measurement error of in-plane deformations. In this paper, we investigate a method that infers local out-of-plane motions of the workpiece surface from the decorrelation of speckle patterns and is thus able to reconstruct three-dimensional deformation fields. The implementation of the evaluation method enables a fast reconstruction of 3D deformation fields, so that the in-process capability remains given. First measurements in a deep rolling process show that dynamic deformations underneath the die can be captured and demonstrate the suitability of the speckle method for manufacturing process analysis.


Author(s):  
Irsalan Arif ◽  
Hassan Iftikhar ◽  
Ali Javed

In this article design and optimization scheme of a three-dimensional bump surface for a supersonic aircraft is presented. A baseline bump and inlet duct with forward cowl lip is initially modeled in accordance with an existing bump configuration on a supersonic jet aircraft. Various design parameters for bump surface of diverterless supersonic inlet systems are identified, and design space is established using sensitivity analysis to identify the uncertainty associated with each design parameter by the one-factor-at-a-time approach. Subsequently, the designed configurations are selected by performing a three-level design of experiments using the Box–Behnken method and the numerical simulations. Surrogate modeling is carried out by the least square regression method to identify the fitness function, and optimization is performed using genetic algorithm based on pressure recovery as the objective function. The resultant optimized bump configuration demonstrates significant improvement in pressure recovery and flow characteristics as compared to baseline configuration at both supersonic and subsonic flow conditions and at design and off-design conditions. The proposed design and optimization methodology can be applied for optimizing the bump surface design of any diverterless supersonic inlet system for maximizing the intake performance.


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