Research on Numerical Algorithm of Constitutive Equation under High Speed Deformation in Hadfield Steel

2012 ◽  
Vol 562-564 ◽  
pp. 688-692 ◽  
Author(s):  
Deng Yue Sun ◽  
Jing Li ◽  
Fu Cheng Zhang ◽  
Feng Chao Liu ◽  
Ming Zhang

The influence of the strain rate on the plastic deformation of the metals was significant during the high strain rate of loading. However, it was very difficult to obtain high strain rate data (≥ 104 s-1) by experimental techniques. Therefore, the finite element method and iterative method were employed in this study. Numerical simulation was used to characterise the deformation behavior of Hadfield steel during explosion treatment. Base on experimental data, a modified Johnson-Cook equation for Hadfield steel under various strain rate was fitted. The development of two field variables was quantified during explosion hardening: equivalent stress and strain rates.

2011 ◽  
Vol 673 ◽  
pp. 83-88 ◽  
Author(s):  
Hyung Seop Shin ◽  
Sung Su Park ◽  
Joon Hong Choi

The understanding of the deformation behavior of rubber materials under high strain-rate or high loading-rate conditions will be important in their impact applications adopting significant viscoelastic behavior. Taylor impact test has originally used to determine the average dynamic yield strength of metallic materials at high strain rates, but it also can be used to examine the overall deformation behavior of rubbers representing large elastic deformation by using a high-speed photography technique. Taylor impact tests of rubber materials were carried out in the velocity range between 100~250 m/s using a 20 mm air gun. In order to investigate the overall dynamic deformation behavior of rubber projectiles during Taylor impact test, a 8-Ch high-speed photography system which provides a series of images at each elapsed time was incorporated. Three kinds of rubber materials with different Tg (glass transition temperature) were supplied. The bulging behavior of rubber projectile could be evaluated quantitatively by digitizing images taken. Taylor impact tests at various temperature levels were conducted to predict the bulging behavior of rubbers at high strain rate.


Author(s):  
Pradeep Lall ◽  
Mandar Kulkarni ◽  
Sandeep Shantaram ◽  
Jeff Suhling

In this paper, fracture properties of Sn3Ag0.5Cu leadfree high strain-rate solder-copper interface have been evaluated and validated with those from experimental methods. Bi-material Copper-Solder specimen have been tested at strain rates typical of shock and vibration with impact-hammer tensile testing machine. Models for crack initiation and propagation have been developed using Line spring method and extended finite element method (XFEM). Critical stress intensity factor for Sn3Ag0.5Cu solder-copper interface have been extracted from line spring models. Displacements and derivatives of displacements have been measured at crack tip and near interface of bi-material specimen using high speed imaging in conjunction with digital image correlation. Specimens have been tested at strain rates of 20s−1 and 55s−1 and the event is monitored using high speed data acquisition system as well as high speed cameras with frame rates in the neighborhood of 300,000 fps. Previously the authors have applied the technique of XFEM and DIC for predicting failure location and to develop constitutive models in leaded and few leadfree solder alloys [Lall 2010a]. The measured fracture properties have been applied to prediction of failure in ball-grid arrays subjected to high-g shock loading in the neighborhood of 12500g in JEDEC configuration. Prediction of fracture in board assemblies using explicit finite element full-field models of board assemblies under transient-shock is new. Stress intensity factor at Copper pad and bulk solder interface is also evaluated in ball grid array packages.


2014 ◽  
Vol 1063 ◽  
pp. 59-64
Author(s):  
Ming Tu Ma ◽  
Yan Zhao ◽  
Gang Fang ◽  
Yi Feng

In this paper, the high speed tension experiments have been performed on ultra high strength bullet proof steel. The samples were cut from the bullet proof steel plate after hard-module quenching with thickness of 3.7 mm. The mechanical properties at strain rates of 0.001 s-1, 0.01 s-1, 0.1 s-1 and 1 s-1 were carried out on MTS810, while those at higher strain rates of 200 s-1, 500s-1 and 1000s-1 were tested on HTM5020 high speed tension tester and Hopkinson bar. The data from the high-speed tension experiments were fitted via Johnson-Cook constitutive equation, and the fracture surface of each sample was analyzed by SEM. The results indicate that, the shoot-resistance capability of bullet proof steel is closely related to its strength, thickness and flow behaviors under high strain rate. The shoot-resistance will be improved in the case of higher strength and better matching between strength and elongation. The Johnson-Cook equation fitted via experimental data provides fundament to numerical simulation. With the increase of strain rate, the size and depth of dimple trend to decrease and the depth of dimple changes less in steel with lower strength and higher elongation. The SEM analysis of fracture is benefit for further understanding of deformation and fracture mode under high strain rate.


2018 ◽  
Vol 183 ◽  
pp. 02063 ◽  
Author(s):  
Alexander Sancho ◽  
Mike J. Cox ◽  
Giles Aldrich-Smith ◽  
Tim Cartwright ◽  
Catrin M. Davies ◽  
...  

An experimental methodology has been developed for the tensile characterisation of ductile isotropic metals at high strain-rate. This study includes the region beyond plastic instability or necking, which is rarely analysed for conventional applications. The research explores an imaging technique used to track the geometry of the specimen during tensile tests and calculate true local values of stress and strain by applying Bridgman theory [1]. To improve the quality of the images taken at high strain-rate an in-situ high speed shadowgraph technique has been developed, and to obtain better results from the images a sub-pixel accuracy edge detection algorithm has been implemented. The technique has been applied to an austenitic stainless steel. Its tensile behaviour has been assessed by testing round samples at strain-rates ranging from quasi-static to ~103 s-1. The results obtained with the proposed methodology have been validated by comparison with more conventional techniques such as video-extensometer and digital image correlation in the pre-necking region and good performance even at the highest strain-rate tested has been proved.


2007 ◽  
Vol 340-341 ◽  
pp. 283-288 ◽  
Author(s):  
Jung Han Song ◽  
Hoon Huh

The dynamic response of the turbine blade materials is indispensable for analysis of erosions of turbine blades as a result of impulsive loading associated with gas flow. This paper is concerned with the dynamic material properties of the Inconel 718 alloy which is widely used in the high speed turbine blade. The dynamic response at the corresponding level of the strain rate should be acquired with an adequate experimental technique and apparatus due to the inertia effect and the stress wave propagation. In this paper, the dynamic response of the Inconel 718 at the intermediate strain rate ranged from 1/s to 400/s is obtained from the high speed tensile test and that at the high strain rate above 1000/s is obtained from the split Hopkinson pressure bar test. The effects of the strain rate on the dynamic flow stress, the strain rate sensitivity and the failure elongation are evaluated with the experimental results. Experimental results from both the quasi-static and the high strain rate up to 3000/s are interpolated in order to construct the constitutive relation that should be applied to simulate the dynamic behavior of the turbine blade made of the Inconel 718.


2011 ◽  
Vol 284-286 ◽  
pp. 1579-1583
Author(s):  
Ping Li Mao ◽  
Zheng Liu ◽  
Chang Yi Wang ◽  
Feng Wang

The dynamic deformation behavior of an as-extruded Mg-Gd-Y magnesium alloy was studied by using Split Hopkinson Pressure Bar (SHPB) apparatus under high strain rates of 102 s-1 to 103s-1 in the present work, in the mean while the microstructure evolution after deformation were inspected by OM and SEM. The results demonstrated that the material is not sensitive to the strain rate and with increasing the strain rate the yield stress of as-extruded Mg-Gd-Y magnesium alloy has a tendency of increasing. The microstructure observation results shown that several deformation localization areas with the width of 10mm formed in the strain rates of 465s-1 and 2140s-1 along the compression axis respectively, and the grain boundaries within the deformation localization area are parallel with each other and are perpendicular to the compression axis. While increasing the strain rate to 3767s-1 the deformation seems become uniform and all the grains are compressed flat in somewhat. The deformation mechanism of as-extruded Mg-Gd-Y magnesium alloy under high strain rate at room temperature was also discussed.


2011 ◽  
Vol 82 (3) ◽  
pp. 280-287 ◽  
Author(s):  
Xuehui Gan ◽  
Jianhua Yan ◽  
Bohong Gu ◽  
Baozhong Sun

The uniaxial tensile properties of 4-step 3D braided E-glass/epoxy composites under quasi-static and high-strain rate loadings have been investigated to evaluate the tensile failure mode at different strain rates. The uniaxial tensile properties at high strain rates from 800/s to 2100/s were tested using the split Hopkinson tension bar (SHTB) technique. The tensile properties at quasi-static strain rate were also tested and compared with those in high strain rates. Z-transform theory is applied to 3D braided composites to characterize the system dynamic behaviors in frequency domain. The frequency responses and the stability of 3D braided composites under quasi-static and high-strain rate compression have been analyzed and discussed in the Z-transform domain. The results indicate that the stress-strain curves are rate sensitive, and tensile modulus, maximum tensile stress and corresponding tensile strain are also sensitive to the strain rate. The tensile modulus, maximum tensile stress of the 3D braided composites are linearly increased with the strain rate. With increasing of the strain rate (from 0.001/s to 2100/s), the tensile failure of the 3D braided composite specimens has a tendency of transition from ductile failure to brittle failure. The magnitude response and phase response is very different in quasi-static loading with that in high-strain rate loading. The 3D braided composite system is more stable at high strain rate than quasi-static loading.


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