Design of Testing System for Main Spindle Box of CNC Lathe Based on LabVIEW

2012 ◽  
Vol 590 ◽  
pp. 465-470
Author(s):  
Zhi Wei Zhang ◽  
Song Li ◽  
Bing Bing Chen ◽  
Jin Chun Song

According to the testing craft and requirements of CNC Lathe about main spindle box, testing system of hardware and software structure was designed in this paper. It adopts sensors, data acquisition cards, industrial control computer, frequency converter and so on as hardware, good data analysis methods, and LabVIEW as software tool, to realize real-time monitoring of main spindle box testing conditions.

Author(s):  
Chong Zou ◽  
Puzhen Gao ◽  
Wei Pan ◽  
Zheng Yang ◽  
Xianbing Chen

We preliminarily designed a power tracking and control system using single-chip computers and industrial control computer in the electric heating simulated power loop. The system is an innovational design based on the proven simulated nuclear power loop, with increased techniques of step-less power regulation system and modeling nuclear feedback effect correctional programs. We promoted both hardware and software designs of this power tracking and control system in this paper. It used single-chip computers as the core control chips and an industrial control computer as the additional correctional program and record carrier. The process and implementation of the control software are presented, which is designed as a fuzzy theoretical nonlinear system. In order to ensure the subsequent updates, the access interface of the system is open for following correctional programs, including the correctional program of void fraction effect, temperature effect, hysteresis effect and heat power distribution effect. Taken hysteresis effect correctional program as an example, we use an offset tic-tac clock replacing the inherent tic-tac clock in different devices of the system in order to reduce the hysteresis effect of measuring and corresponding errors. We also put out a preliminary analysis of the accurate synchronization for the system at the end of the paper.


2014 ◽  
Vol 511-512 ◽  
pp. 1123-1127
Author(s):  
Mei Long Ju ◽  
Xiu Qin Zhai ◽  
Qing Zhang

According to the characteristics of Wet Flue Gas Desulphurization (FGD), this paper brings forward the automatic control requirements and the control methods. The automatic control system is composed of a Programmable Logic Controller (PLC) and an industrial control computer (PC). The automatic control system can monitor the operating parameters of FGD system automatically and conduct automatic control and adjustment to FGD system. The PLC is responsible for the data collection and automatic control, while the PC is responsible for the surveillance of FGD system operation and the data processing through mutual communications between PC and PLC, which realizes the communication between human and machine and ensures the safe, stable and economic operation of the FGD system.


2013 ◽  
Vol 805-806 ◽  
pp. 991-995
Author(s):  
Huo Jun Liu

According to the characteristics of Wet Flue Gas Desulphurization (FGD), this paper brings forward the automatic control requirements and the control methods. The automatic control system is composed of a Programmable Logic Controller (PLC) and an industrial control computer (PC). The automatic control system can monitor the operating parameters of FGD system automatically and conduct automatic control and adjustment to FGD system. The PLC is responsible for the data collection and automatic control, while the PC is responsible for the surveillance of FGD system operation and the data processing through mutual communications between PC and PLC, which realizes the communication between human and machine and ensures the safe, stable and economic operation of the FGD system.


2012 ◽  
Vol 201-202 ◽  
pp. 131-134
Author(s):  
Zhi Sheng Zhang ◽  
Fan He

Final testing procedures are performed to assure the quality of manufactured parts before their shipping to customers. Turret based test handler is a general kind of IC Test Handler for final testing. This paper discusses how to develop a general control system for a test handler of turret style in which every workstation moves up and down separately based on an industrial control computer. The combination of object-oriented programming and the cycling scanning working mode is the key of the whole system. To achieve ideal performance, special control flags are designed as an efficient way for making all the workstations work as setting orders stably. The method to developing the control system in this paper can be also applied to similar systems, which would greatly reduce development cycles. A turret based test handler with this control system has passed the test of a semiconductor factory and operates well in actual production.


2012 ◽  
Vol 182-183 ◽  
pp. 556-560
Author(s):  
Hai Xia Jing ◽  
Zheng Guo Liu ◽  
Hai Yan Wang ◽  
Xiao Hong Shen

Fast and convenient configuration of the industrial equipment will help engineers to complete their work more efficiently in the industrial field. At present, most industrial equipment is configurated by a personal computer with specific configuration software. A design method for portable configuration equipment is proposed, which uses the Samsung S3C2440 SoC chip and develops the configuration software based on the Microsoft WinCE operating system. Compared with the previous industrial control computer, this equipment has the following merits: low consumption, miniaturization, expandability and intellectualization, which has been applied successfully in Xi’an Xianyang Kunning Microelectronics Institute for its isolated KN5000 Series product configuration.


2010 ◽  
Vol 29-32 ◽  
pp. 1068-1073
Author(s):  
Zi Yang Cao ◽  
Hua Li

To create miniaturized components, a 3-axis micro-milling machine tool composed of linear motor stages, high-speed air-bearing spindle and motion control card DMC-1842 is developed in this paper. The CNC system of the parallel double CPU based on industrial control computer and Windows operating system is constructed. The application software of CNC system is exploited by modularized mind in C# programming language, reasonable human-computer interface is designed. Finally, in order to validate the performance of the micro-milling machine, the miniaturized parts are machined o by developed CNC system. Through these tests analysis, the hardware and software architecture of the CNC system is verified to meet the requirements of the micro-milling machine tool. Micro-milling process with developed micro-milling machine tool is proved to be feasible and applicable, and can fully satisfy the producing requires of miniaturized components.


2011 ◽  
Vol 109 ◽  
pp. 372-376
Author(s):  
Fu Yuan Wang ◽  
Lei Hong ◽  
Long Fei Yang

The safety detection is one of the key procedures in production of car seats and it is also the quality guarantee of car seats. Safety detection items of QBC car seats include the supplemental inflatable restraint system resistance, passenger presence and safety belt power detection. The detection device adopts the passenger presence detection sensor, digital source meter, data acquisition card detect and collection information. The industrial control computer is applied to process information, judge the results. Finally the detection results are saved into the production database in the enterprise server by internet. The application shows that the detection device has high reliability, high automation level and secured data storage mode.


2014 ◽  
Vol 494-495 ◽  
pp. 853-856 ◽  
Author(s):  
Dong Mei Lv ◽  
Jiang Han ◽  
Liu Qing Yang

As an industrial control computer,PLC has been widely used in industrial automation area. Through the bus interface module or industrial Ethernet interface module, PLC can communicate with the master PLC, and realize fault intelligent diagnosis. There are all numerous types of PLC, they have respective advantages and disadvantages, and can meet the needs of the user, but in shape, form, function, programming, they are not identical. This paper mainly introduces Mitsubishi PLC, Siemens PLC and OMRON PLC, simultaneously researches their respective communication characteristics and method of fault diagnosis, provide users choosing PLC a theoretical reference basis.


2011 ◽  
Vol 422 ◽  
pp. 276-281
Author(s):  
Feng Hua Xu ◽  
Sheng Huai Wang ◽  
Yu Rong Chen ◽  
Tie Bang Xie

For the online measurement of rolling guide grinding process, the design of an online measuring instrument for rolling guide-grinding size is introduced. This instrument has two sets of semiconductor lasers and photodiodes as the position detectors of workpiece, two sets of monolithic cutting parallel springs and voice coil motors as the drivers of probes, two sets of inductance displacement sensors as the size detectors. The rolling guide grinding size can be measured online by this instrument using the relative measurement method with data acquisition card, industrial control computer and top controlling software. This instrument has satisfied the operating requirements with practicality and reliability which is verified by the measurement results.


2013 ◽  
Vol 694-697 ◽  
pp. 2121-2124
Author(s):  
Gao Hua Liao ◽  
Jia Liu

This paper presents an open-architecture network motion controller system of Multi-sucker Wall-climbing Mechanism. It uses motion controller as control system kernel and industrial control computer as its system sustaining cell, also introduces system function, hardware configuration and the method of software design base on bus, winsock process manages off-line tasks. Complete the development of the client and server programming and networks of movement control system base on the C/S structure. Experiment show that the same wave between the actual speed of electrical and given speed. Delay is very small, constant speed along the passage of the volatility, run smoothly up and no speed super. The motion control system achieves some excellent capabilities such as precise trajectory, little responding time, high precision in fixing position.


Sign in / Sign up

Export Citation Format

Share Document