Study on Running Deviation and Adjusting Deviation of Belt Conveyor's Structure Based on Synchronous Technology

2013 ◽  
Vol 634-638 ◽  
pp. 3794-3797 ◽  
Author(s):  
Xue Jun Wang ◽  
Yan Fang Ding ◽  
Hong Bin Liu ◽  
Yi Lin Chi ◽  
Ping Xu

Belt conveyor is widely used in a variety of automated production lines and bulk material transportation is one of the most important applications. In order to improve the accuracy of the belt conveyors, it is need not only to strictly control the production crafts, more importantly, to improve the rationality of the structure and design level. Running deviation and adjusting deviation problem are important issues to be considered in a belt conveyor design process. In this study, the 3D synchronous technology of Solid Edge ST4 will be applied in the design of the belt conveyor to design a new type of anti-deviation structure. In the design process, we combine the synchronous technology with modular technology and top-down assembly modeling techniques to confirm the subject and adjust deviation. The key is the application of synchronous technology in 3D design and the new structure in Running Deviation and Adjusting Deviation. It turned out that the application of above technology can reduce design errors and avoids the repeated design, thus greatly improving the efficiency of the engineer's design. Meanwhile, the study of running deviation can make the structure of adjusting deviation come true.

2011 ◽  
Vol 101-102 ◽  
pp. 755-758 ◽  
Author(s):  
Chun Sheng Yang

Belt conveyors are the major equipments for bulk material transportation.This paper analyses the static and dynamic behaviours of the belt, and establishes the dynamic elastic modulus. By analyzing the characteristics of the Kelvin and Maxwell viscoelastic model, the former is selected as the conveyor belt model as it can more realistically reflect the mechanical characteristics of the conveyor system. This paper introduces the development of the belt conveyor, and analyzes the current research situation at home and abroad.


Author(s):  
K.A. Goncharov ◽  

Differential tensioning devices for belt conveyors in general and intermediate drives of extended conveyors in the form of closed traction loops are a new type of automatic tensioning devices that differ from other known designs by the presence of a stepwise discrete belt tension control system with separation of compensation functions for belt stretching under load and control of its tension during the operation of the conveyor in order to create optimal modes of belt loading. The article analyzes the well-known and practical concepts of belt conveyor control systems in general. The possibility of controlling the traction force realized by the intermediate belt drive by controlling the tension of the traction and load-carrying belts is shown. On the basis of the analysis, conceptual solutions for control systems for differential tensioning devices of belt conveyors are proposed with the possibility of both autonomous use and application in the structure of an integrated conveyor control system. Possible structures of linear parts of differential tensioning devices are presented, as well as options for the implementation of executive parts that directly move tensioning elements.


2020 ◽  
Vol 168 ◽  
pp. 00047
Author(s):  
Ruslan Kiriia ◽  
Andrii Smirnov ◽  
Tetiana Zhyhula ◽  
Todor Zhelyazov

Currently, the widespread use of tubular belt conveyors is constrained by insufficient justification of the conveyor parameters. In the work, on the basis of the theory of the limiting equilibrium state of bulk load, equations of equilibrium of load on the belt of an inclined tubular conveyor are obtained. It is assumed that the belt was a rigid cylinder filled with bulk material in extreme equilibrium. Based on the obtained equilibrium equation, the analytical dependences of the limiting angle of inclination of the belt conveyor with a tubular belt on the degree of unfilling with the bulk load of the belt and the properties of the bulk load are found. From the analysis of these dependencies it follows that the limiting angle of inclination of the tubular belt conveyor depends on the angle of internal friction of the transported load, the angle of friction of the load on the conveyor belt, the angle of unfilling of the belt with load and does not depend on the radius of the conveyor belt.


2013 ◽  
Vol 561 ◽  
pp. 255-259 ◽  
Author(s):  
Wei Feng Zhang ◽  
Chuan Sheng Wang ◽  
Fu Xia Zhang

Abstract. The tubular belt conveyor system is one of the most widely-used deferent manners in bulk material. It is a relatively important continuous deferent manners in modern intensive production, widely applied in metallurgy, coal, building materials and other different industries. The belt conveyor has advantages in long distance convey, large conveying volume, high efficiency, with simple structure. Now with the development of the machinery manufacturing technology, rubber industry and the requirements of the environmental aspects, the new type tubular belt type conveyor has obtained unanimous approval, and possessed vast vista in application and use value


Mining Scince ◽  
2019 ◽  
Vol 26 ◽  
Author(s):  
Natalia Suchorab

Belt conveyors (BCs), because of their high efficiency, are widely used for bulk material handling in the mining industry. However, due to the high level of conveyors’ energy consumption, the belt conveyor systems generate a large part of mining costs. Therefore, the current solutions mostly focus on implementing new management strategies, which find energy consumption as a key indicator in designing belt conveyor systems. Belt conveyor equipment selection, conveying systems, operation, applied mining technology are considered to be areas where improvement of belt conveyors’ energy efficiency may be achieved. Moreover, they can be used to implement novel standards for BC equipment and the proposal of defining new quality standards and creating BCs’ classification has been already outlined. The main idea of the paper is to compare the values of specific energy consumption (SEC) of BCs with regard to the inclination angle of a conveyor route which results from technological needs. The multiple regression is used to find a relationship between two basic independent variables – the volume of transported material and conveyor’s inclination angle – and a dependent variable (SEC). The procedure enables to determine the value of SEC which is required for lifting the material. Presented results prove that the value of SEC required for lifting the material is crucial for the interpretation of the SEC value when it comes to energy efficiency comparison.


2013 ◽  
Vol 734-737 ◽  
pp. 2685-2688 ◽  
Author(s):  
Bin Hua ◽  
Xue Jun Wang ◽  
Xiao Chen Liu ◽  
Yong Sheng Luo ◽  
Yan Fang Ding

With the increase demand for product diversity, the best way is to shorten design cycle of product and improve design efficiency. This paper presents an assembly design method of product by means of the use of Solid Edge ST4 3D synchronous modeling technology. In this paper, an industrial manipulator was studied as an example, which was used to account for the design process of assembly design based on synchronous technology and the characteristic of this design method. In the process of design, intelligent assembly technology, top-down assembly technology and synchronous assembly technology are combined with the design of industrial manipulator. The results show that this assembly design method is more convenience to modify design model, can greatly improve design efficiency and accuracy and reduce the iterative design process of similar model, thus greatly improve the product quality.


Algorithms ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 284
Author(s):  
Chuanwei Zhang ◽  
Shirui Chen ◽  
Lu Zhao ◽  
Xianghe Li ◽  
Xiaowen Ma

Conveyor belts are key pieces of equipment for bulk material transport, and they are of great significance to ensure safe operation. With the development of belt conveyors in the direction of long distances, large volumes, high speeds, and high reliability, the use of inspection robots to perform full inspections of belt conveyors has not only improved the efficiency and scope of the inspections but has also eliminated the dependence of the traditional method on the density of sensor arrangement. In this paper, relying on the wireless-power-supply orbital inspection robot independently developed by the laboratory, aimed at the problem of the deviation of the belt conveyor, the methods for the diagnosis of the deviation of the conveyor belt and FPGA (field-programmable gate array) parallel computing technology are studied. Based on the traditional LSD (line segment detection) algorithm, a straight-line extraction IP core, suitable for an FPGA computing platform, was constructed. This new hardware linear detection algorithm improves the real-time performance and flexibility of the belt conveyor diagnosis mechanism.


2014 ◽  
Vol 1016 ◽  
pp. 14-18
Author(s):  
Xian Wei Liu ◽  
Jia Sheng Wang ◽  
Lan Tao Wu ◽  
Xin Zhang ◽  
Hua Cheng

Based on air cushion belt conveyor, a new type of belt conveyor named water cushion belt conveyor is proposed. It has a wide scope of applications for its features such as stability and reliability, capability of full load start-up, and environment-friendliness. This paper studies the working mechanism and lubricating mechanism of the water cushion belt conveyor. The basic lubrication equation of the water cushion is deduced from the universal form of the Reynolds equation used to study the pressure film properties of the water cushion. The design of the key part of the water cushion device is described in details. The research can be taken as a reference in practical applications.


Author(s):  
Sabri Bahrun ◽  
Mohd Shahrizan Yusoff ◽  
Mohamad Sazali Said ◽  
Azmi Hassan

Belt conveyors are generally used in mining plant areas, both surface and underground mines. The belt conveyor is mainly applied to transport the extracted bulk material from the mining site to delivery. The effectiveness of the extraction process depends on the reliability and durability of the conveyor belt system. In addition, conveyor performance is very important specially to control material flowability to prevent spills or other operational disturbances to optimize production throughput. However, the transfer chute and settling zone can cause some problems during the transfer process, such as material spills. This problem can reduce the function and performance of the conveyor belt. This paper discusses a design model to reduce the problem of spillage in the settling zone. The model was developed by compiling the previous defecting data from the durability of the conveyor system, then analyzed using Discrete Element Method (DEM) software and compared with bulk characteristics. The initial performance of certain conveyors is only capable of serving with an average production of 76% of the designed capacity while energy is consumed at full load. By applying the DEM simulation result, the blade gate can reduce the peak angle break in the depositional zone before exiting. After the analysis is completed using DEM, the conveyor increases the average production to 95% of the designed capacity. In conclusion, controlling the maximum belt load without spillage will reduce interruption on conveyor belt operation and maintenance costs therefore increase plant reliability and availability.


2010 ◽  
Vol 166-167 ◽  
pp. 297-302 ◽  
Author(s):  
Florina Moldovan ◽  
Valer Dolga

In this article is presented a short classification for walking robots that are based on leg locomotion and the main objectives that walking robots designers must achieve. The leg configuration of the walking robot is essential for obtaining a stable motion. Computer aided design process offers certain advantages for designers who attend to realize competitive products with fewer errors and in a short term. The aim of this article is to present the graphical results of the kinematic analysis of a new type of walking mechanism designed by Dutch physicist and sculptor Theo Jansen using Pro Engineer program and SAM, in order to compare the results.


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