scholarly journals Coal Flowability Control on Preventing Spillage on Conveyor Belt Through Modeling and Simulation for Improving its Performance

2021 ◽  
Vol 90 (1) ◽  
pp. 130-145
Author(s):  
Sabri Bahrun ◽  
Mohd Shahrizan Yusoff ◽  
Mohamad Sazali Said ◽  
Azmi Hassan
Keyword(s):  
Bulk Material ◽  
Extraction Process ◽  
Conveyor Belt ◽  
Underground Mines ◽  
Mining Site ◽  
Dem Simulation ◽  
Conveyor System ◽  
Average Production ◽  
And Performance ◽  
Belt Conveyors

Belt conveyors are generally used in mining plant areas, both surface and underground mines. The belt conveyor is mainly applied to transport the extracted bulk material from the mining site to delivery. The effectiveness of the extraction process depends on the reliability and durability of the conveyor belt system. In addition, conveyor performance is very important specially to control material flowability to prevent spills or other operational disturbances to optimize production throughput. However, the transfer chute and settling zone can cause some problems during the transfer process, such as material spills. This problem can reduce the function and performance of the conveyor belt. This paper discusses a design model to reduce the problem of spillage in the settling zone. The model was developed by compiling the previous defecting data from the durability of the conveyor system, then analyzed using Discrete Element Method (DEM) software and compared with bulk characteristics. The initial performance of certain conveyors is only capable of serving with an average production of 76% of the designed capacity while energy is consumed at full load. By applying the DEM simulation result, the blade gate can reduce the peak angle break in the depositional zone before exiting. After the analysis is completed using DEM, the conveyor increases the average production to 95% of the designed capacity. In conclusion, controlling the maximum belt load without spillage will reduce interruption on conveyor belt operation and maintenance costs therefore increase plant reliability and availability.

Parametric Finite Element Analysis on Key Parts of the Conveyor

2011 ◽  
Vol 101-102 ◽  
pp. 755-758 ◽  
Author(s):  
Chun Sheng Yang
Keyword(s):  
Mechanical Characteristics ◽  
Bulk Material ◽  
Viscoelastic Model ◽  
Conveyor Belt ◽  
Belt Conveyor ◽  
Element Analysis ◽  
Conveyor System ◽  
Belt Conveyors ◽  
Parametric Finite Element Analysis ◽  
Research Situation

Belt conveyors are the major equipments for bulk material transportation.This paper analyses the static and dynamic behaviours of the belt, and establishes the dynamic elastic modulus. By analyzing the characteristics of the Kelvin and Maxwell viscoelastic model, the former is selected as the conveyor belt model as it can more realistically reflect the mechanical characteristics of the conveyor system. This paper introduces the development of the belt conveyor, and analyzes the current research situation at home and abroad.

scholarly journals A Computer Vision-Based Real-Time Load Perception Method for Belt Conveyors

2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Mengchao Zhang ◽  
Manshan Zhou ◽  
Hao Shi
Keyword(s):  
Computer Vision ◽  
Real Time ◽  
Conveyor Belt ◽  
Conveyor System ◽  
Load Detection ◽  
Speed Regulation ◽  
Computer Vision Technology ◽  
Belt Conveyors ◽  
Energy Saving Control ◽  
Load Perception

Real-time load detection method for belt conveyors based on computer vision is the research topic of this paper. A belt conveyor system equipped with cameras and a laser generator is used as the test apparatus. As the basis for conveyor intelligent speed regulation, two methods from different angles to perceive the load of conveyor belt were proposed, applied, and compared in this paper. Method 1 is based on the area proportion and method 2 is the detection based on laser-based computer vision technology. Laboratory experiments show that both methods can well detect the load on the conveyor belt. Method 2 is more economical and practical under the background of existing technology, also compared to the method 1, which provides a new idea and theoretical basis for the energy-saving control and intelligent development of the conveyor.

scholarly journals Determination of the limiting angle of inclination of tubular belt conveyor

2020 ◽  
Vol 168 ◽  
pp. 00047
Author(s):  
Ruslan Kiriia ◽  
Andrii Smirnov ◽  
Tetiana Zhyhula ◽  
Todor Zhelyazov
Keyword(s):  
Internal Friction ◽  
Equilibrium State ◽  
Bulk Material ◽  
Conveyor Belt ◽  
Belt Conveyor ◽  
Angle Of Internal Friction ◽  
Angle Of Friction ◽  
Bulk Load ◽  
Belt Conveyors

Currently, the widespread use of tubular belt conveyors is constrained by insufficient justification of the conveyor parameters. In the work, on the basis of the theory of the limiting equilibrium state of bulk load, equations of equilibrium of load on the belt of an inclined tubular conveyor are obtained. It is assumed that the belt was a rigid cylinder filled with bulk material in extreme equilibrium. Based on the obtained equilibrium equation, the analytical dependences of the limiting angle of inclination of the belt conveyor with a tubular belt on the degree of unfilling with the bulk load of the belt and the properties of the bulk load are found. From the analysis of these dependencies it follows that the limiting angle of inclination of the tubular belt conveyor depends on the angle of internal friction of the transported load, the angle of friction of the load on the conveyor belt, the angle of unfilling of the belt with load and does not depend on the radius of the conveyor belt.

scholarly journals Composite Shaftless Roller Design for Conveyor System

2021 ◽  
Author(s):  
Greg Wheatley ◽  
Mohammad Zaeimi
Keyword(s):  
Weight Ratio ◽  
Light Weight ◽  
Huge Number ◽  
Conveyor System ◽  
Critical Design ◽  
Design Considerations ◽  
Final Design ◽  
And Performance ◽  
Belt Conveyors ◽  
Standard Steel

Improving the performance of idlers is paramount to the performance of the conveyor system in various industries since belt conveyors can be many kilometers in length and consequently there are a huge number of rollers in use. The key intention of this work is the development of a light-weight composite idler roller. Critical design considerations are strength-to-weight ratio and performance. Most importantly, the design must reduce the weight of the roller as compared to standard steel rollers. The final design provides a significant reduction in weight of about 47 % over that of traditional steel rollers of a similar size.

scholarly journals Rerouting of Middle Bench Conveyor System in Mine for Optimization of Length and Power Consumption

2021 ◽  
Vol 9 (8) ◽  
pp. 2589-2592
Author(s):  
Joel Josiah A
Keyword(s):  
Power Consumption ◽  
Carrying Capacity ◽  
Conveyor Belt ◽  
Conveyor System ◽  
Overburden Soil ◽  
Belt Conveyors ◽  
The Cost ◽  
System Power

Abstract: In Neyveli Lignite Corporation, belt conveyors are used for transporting coal and overburden soil from mines to storage yards and dump yards respectively. Conveyor belt with carrying capacity upto 20,000T/hour is used for transportation of materials. The power consumption of the conveyor system depends on the length of the conveyor. Power consumption is high for a long routed conveyor system and less for a short routed conveyor system. The conveyor system is rerouted to the shortest possible way for optimizing length and power consumption of the conveyor system. By this rerouting, the cost of power consumption will be reduced. Keywords: conveyor system, power consumption, rerouting, mine, length

scholarly journals FPGA-Based Linear Detection Algorithm of an Underground Inspection Robot

Algorithms ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 284
Author(s):  
Chuanwei Zhang ◽  
Shirui Chen ◽  
Lu Zhao ◽  
Xianghe Li ◽  
Xiaowen Ma
Keyword(s):  
Bulk Material ◽  
High Reliability ◽  
Conveyor Belt ◽  
Detection Algorithm ◽  
Belt Conveyor ◽  
Material Transport ◽  
Inspection Robot ◽  
Sensor Arrangement ◽  
Linear Detection ◽  
Belt Conveyors

Conveyor belts are key pieces of equipment for bulk material transport, and they are of great significance to ensure safe operation. With the development of belt conveyors in the direction of long distances, large volumes, high speeds, and high reliability, the use of inspection robots to perform full inspections of belt conveyors has not only improved the efficiency and scope of the inspections but has also eliminated the dependence of the traditional method on the density of sensor arrangement. In this paper, relying on the wireless-power-supply orbital inspection robot independently developed by the laboratory, aimed at the problem of the deviation of the belt conveyor, the methods for the diagnosis of the deviation of the conveyor belt and FPGA (field-programmable gate array) parallel computing technology are studied. Based on the traditional LSD (line segment detection) algorithm, a straight-line extraction IP core, suitable for an FPGA computing platform, was constructed. This new hardware linear detection algorithm improves the real-time performance and flexibility of the belt conveyor diagnosis mechanism.

scholarly journals Conventional Selection of Mechanical Fasteners for Flat Belts

2021 ◽  
Vol 11 (7) ◽  
pp. 2916
Author(s):  
Karol Konecki ◽  
Dominik Wojtkowiak ◽  
Krzysztof Talaśka ◽  
Andrzej Kołodziej ◽  
Grzegorz Domek
Keyword(s):  
Conveyor Belt ◽  
Minimum Diameter ◽  
Fabric Composite ◽  
Mechanical Fasteners ◽  
Problematic Issue ◽  
Mechanical Fastening ◽  
Materials Used ◽  
Belt Conveyors ◽  
Mechanical Fastener ◽  
The Right

Due to the variety of materials used for flat belts of belt conveyors and the further development of material engineering in relation to these belts, the methods of their connection become an increasingly problematic issue. The belts can be connected mainly in three ways: vulcanized (weldable or heat-weldable), glued or mechanically. The latter method is one of the simplest and most universal in terms of the material variety of belts; however, there are many design variations of mechanical fasteners, and each of them has a certain advantage in a narrow group of properties, e.g., the thickness spectrum of a conveyor belt, the minimum diameter of a drive roller or the range of transferable longitudinal loads. The objective of this paper is to analyze the design solutions of commercial mechanical fasteners used mainly for flat rubber-fabric, composite or plastic belts. To fulfill this goal, a preliminary analysis of the stress distribution for an exemplary solid mechanical fastener was carried out in two cases: during ramp-up and during circulating around the roll, followed by a detailed review of commercial solutions available on the market. In addition to determining the current state of knowledge and technology and determining the state of ignorance, special algorithm and design maps have been created, thanks to which the process of selecting the right mechanical fastening will be easier. The overview includes several tables with detailed information on individual connection properties. Additionally, several design aspects were derived, within which individual mechanical connections may differ. This is to enable the generation of customized solutions in the future by proposing an appropriate mathematical model, on the basis of which it will be possible to generate optimal design properties for a given application.

scholarly journals Modelling mechanical properties of the multilayer composite materials with the polyamide core

2018 ◽  
Vol 157 ◽  
pp. 02052 ◽  
Author(s):  
Krzysztof Talaśka ◽  
Dominik Wojtkowiak
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
High Strength ◽  
Conveyor Belt ◽  
Complex Model ◽  
Multilayer Composite ◽  
Thermosetting Polymers ◽  
Wide Range ◽  
Belt Conveyors ◽  
Polyamide Film

Due to the wide range of application for belt conveyors, engineers look for many different combinations of mechanical properties of conveyor and transmission belts. It can be made by creating multilayer or fibre reinforced composite materials from base thermoplastic or thermosetting polymers. In order to gain high strength with proper elasticity and friction coefficient, the core of the composite conveyor belt is made of polyamide film core, which can be combined with various types of polymer fabrics, films or even rubbers. In this paper authors show the complex model of multilayer composite belt with the polyamide core, which can be used in simulation analyses. The following model was derived based on the experimental research, which consisted of tensile, compression and shearing tests. In order to achieve the most accurate model, proper simulations in ABAQUS were made and then the results were compared with empirical mechanical characteristics of a conveyor belt. The main goal of this research is to fully describe the perforation process of conveyor and transmission belts for vacuum belt conveyors. The following model will help to develop design briefs for machines used for mechanical perforation.

Design on Plug Seedling Automatic Transplanter in Greenhouse

2011 ◽  
Vol 317-319 ◽  
pp. 586-589 ◽  
Author(s):  
Su Bo Tian ◽  
Li Chun Qiu
Keyword(s):  
Performance Tests ◽  
Lower Efficiency ◽  
Production Scale ◽  
Conveyor System ◽  
Flower Production ◽  
Plc Control ◽  
Urgent Task ◽  
Plug Seedling ◽  
And Performance ◽  
Production Automation

Transplanting of plug seedling is one of the most important operations during vegetable and flower production. Due to the higher labor intensity and lower efficiency for the operation, it is difficult to enlarge production scale for vegetables and flowers. Although transplanting of plug seedling is now common method, all operations are still manually conducted in China. To enlarge productivity for increasing food supply, it has become an urgent task to achieve automation of plug seedling transplanting for Chinese horticulture industry. This paper deals with the automatic transplanter for plug seedling, which is significant to promote development of production automation of seedling nursing and transplanting in China. Then, the simple, practical automatic transplanter for plug seedling, including manipulator, conveyor system for plug tray and flowerpots, overall structure and PLC control system was designed. Finally, Prototype was manufactured and performance tests were conducted. Results showed that the automatic transplanter had reliable transplanting performance.

scholarly journals Design and Fabrication of Automatic Sorting Machine using Arduino

2020 ◽  
pp. 85-90
Author(s):  
Kadole Pavan Prabhakar ◽  
Choudhury Rajat Kumar Pattnaik ◽  
Akash Kumar Nath ◽  
Aditya Dubey ◽  
KM Vishall Somaiya
Keyword(s):  
Embedded System ◽  
Human Error ◽  
Conveyor Belt ◽  
Conveyor System ◽  
Automatic Sorting ◽  
Manual Sorting ◽  
Ir Sensors ◽  
Different Types ◽  
Transport Line ◽  
Time Required

This work is based on Design of a transport line conveyor belt for sorting and arranging products based on their height using the IR sensors for detecting the object and mechanism to drive the conveyor belt. The project is locally controlled by the use of Arduino based embedded system. The automatic sorting and arranging machine are used to sort the different types of products based on the product height. This automation significantly reduces the time required for manual sorting in the production line of small/medium scale industries and hence it also decreases the percentage of human error during sorting/arranging. The products are placed on the transport line conveyor system and as it moves on the conveyor it is scanned by the IR sensor, depending on the height of the product these will be sorted into different bins automatically.

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