Effects of Different Structure Rotors on Mixing Process and Quality of Short Fiber-Rubber Composite Material

2009 ◽  
Vol 87-88 ◽  
pp. 277-281
Author(s):  
Chuan Sheng Wang ◽  
De Wei Zhang ◽  
Hui Guang Bian

The structure of rotors is an important factor, which impacts the quality of the mixed rubber. For the short fiber-rubber composite material, the structure of the rotors is most important. Through the experiments study, the mixing performances of four-wing synchronous rotor, six-wing synchronous rotor and new type of six-wing synchronous varying clearance rotor have been studied. The experimental results indicated that the mixing performance of the new type rotor is much better than the four-wing and six-wing synchronous rotor for the mixing of short fiber-rubber composite materials.

2011 ◽  
Vol 221 ◽  
pp. 369-372 ◽  
Author(s):  
Chuan Sheng Wang ◽  
De Wei Zhang ◽  
Hui Guang Bian ◽  
Xiao Bo Wang ◽  
Lei Guo

During the extruding process of short fiber-rubber composite material, screw speed is an important factor which influences the orientation of short fibers, as well as the physical and mechanical properties of short fiber-rubber composite material. The effects of different screw speeds on physical and mechanical properties of short fiber-rubber composite material have been studied by experimental study. In the experiments, the screw speeds were 10rpm, 15rpm, 20rpm, 25rpm and 30rpm respectively. The experimental results indicated that when the screw speed was 15rpm, the physical and mechanical properties of short fiber-rubber composite material are better.


2011 ◽  
Vol 221 ◽  
pp. 350-355 ◽  
Author(s):  
De Wei Zhang ◽  
Chuan Sheng Wang ◽  
Guang Yi Lin

Rotor Speed is an important factor which impacts the mixing process and quality of mixed rubber greatly. The effects of different rotor speeds on manufacturing process of short fiber-rubber composite material have been studied by experimental study. In the experiments, the rotor speeds were 50rpm, 60rpm, 70rpm and 80rpm respectively. The experimental results indicated that the mixed rubber after vulcanized had better physical and mechanical properties as the rotor speed was 70rpm. So the rotor speed that is 70rpm has been chosen for manufacturing short fiber-rubber composite material.


2012 ◽  
Vol 501 ◽  
pp. 453-456
Author(s):  
Xian Kui Zeng ◽  
De Wei Zhang ◽  
Chuan Sheng Wang ◽  
Hui Guang Bian

Filling factor and polyester short fiber addition impact the mixing process and performances of mixed rubber greatly. The effects of filling factor and polyester short fiber addition on mixing short fiber-rubber composite material have been studied by experimental study. And according to the experimental results, at the condition of filling factor was 0.6 and polyester short fiber addition was 3, the performances of mixed rubber were best.


2009 ◽  
Vol 87-88 ◽  
pp. 317-322
Author(s):  
De Wei Zhang ◽  
Chuan Sheng Wang

A new type of six-wing synchronous rotor has been designed and manufactured for mixing requirements of the short fiber-rubber composite material. During the manufacturing process of the composite material, different addition proportions of the short fibers have been used. The physical and mechanical performances of the short fiber-rubber composite material have been investigated. The new type rotor meets the mixing requirements of the short fiber-rubber composite material, with the best addition proportion of the short fibers.


2016 ◽  
Vol 5 (3) ◽  
pp. 73 ◽  
Author(s):  
Haidar F. AL-Qrimli ◽  
Karam S. Khalid ◽  
Ahmed M. Abdelrhman ◽  
Roaad K. Mohammed A ◽  
Husam M. Hadi

The purpose of this work is to present a clear fundamental thought for designing and investigating straight bevel gear made of composite material. Composite materials have the advantage of being light, producing low noises, and extra loading capacities. Due to these properties, it is highly preferable over conventional materials. A comparison between different types of material used in a gear structure will be shown. The outcome shows that a new form of cheap material may be useful for designing a new type of lighter and stiffer gear, designed for robotic arm applications or any power transmission application.


Author(s):  
Ю. Зубарев ◽  
Yu. Zubarev ◽  
А. Приемышев ◽  
A. Priyomyshev ◽  
А. Заостровский ◽  
...  

The peculiarities in polymeric composite material cutting are considered. The recommendations for use of different materials for cutters, their geometry and treatment modes are offered that allows obtaining the required quality of a product surface.


2018 ◽  
pp. 40-46
Author(s):  
N.I. Mykyievych

Introduction. Critical review of the available medical scientific sources demonstrates that despite the wide range of advantages, photopolymer composite materials have certain disadvantages. The main of those are contraction during polymerization and incomplete polymerization of the filling volume. These disadvantages cause the crevice between the direct restoration and the tooth wall, the possible discoloration can reduce tooth hardness. Some researchers recommend the application of inlays in order to prevent complications while restoring caries cavities in posterior teeth. Complete polymerization and reliable adjacency to dental tissues ensure sustainability of indirect photopolymer restoration and prevent secondary caries in restored areas. Objective. The study is aimed at raising the effectiveness of dental treatment by clinical evaluation of the quality of direct and indirect restorations made from composite materials. Methods and Materials. In order to conduct comparative clinical evaluation 90 patients with defects of coronal part of lateral teeth, aged 19-54 have been examined, who have orthognathic occlusion, don’t have dental and facial malformations or muscular and joint dysfunctions. They underwent 189 restorations of lateral teeth with cavities of O, MO, OD, MOD types due to medium or severe caries or because of dissatisfying condition of the previously inserted fillings. The patients were divided into two groups according to the method of treatment. The I (basic) group included 42 patients, who underwent 76 indirect restorations for reconstructing the defects of teeth crowns. The II (test) group included 54 patients, who underwent 113 direct restorations for reconstructing the defects of teeth crowns. Each group was subdivided into two subgroups. The patients who underwent 38 indirect restorations with photopolymer composite material Filtek Z 250 (3M ESPE) were placed in the subgroup I A, the patients who underwent 38 indirect restorations with material Charisma (Heraeus Kulzer) were placed in the subgroup I B. The patients who underwent 57 direct restorations with photopolymer composite material Filtek Z 250 (3M ESPE) were placed in the subgroup II A, the patients who underwent 56 direct restorations with material Charisma (Heraeus Kulzer) were placed in the subgroup II B. Clinical efficiency of both direct and indirect restorations was evaluated immediately after their application and then after 12 and 24 months with the help of visual and instrumental examination. When secondary caries was suspected, the target X-rays were taken with Heliodent Vario (Sirona). The evaluation was conducted according to the Ryge criteria (1998), approved by USPHS (United States Public Health Service). They include the following indicators: anatomic contour, marginal integrity and marginal coloration, secondary caries, surface texture, preservation of the restoration, restoration fracture, crevice at the edge of restoration, restoration abrasion, tooth fracture, no approximal adjacency, overhanging restoration, localized gingivitis. Results. The comparative analysis of the clinical efficiency of lateral teeth restorations made from photopolymer materials under study revealed significantly higher quality of indirect restorations (composite inlays), which demonstrated good clinical results even in long-term perspective. Only 5,3% of patients with indirect restorations (with both Filtek Z 250 and Charisma) underwent partial restoration in order to prevent further destruction. By contrast, the patients with direct restorations required the partial restoration in 7% with Filtek Z 250 and 8,9% with Charisma and needed immediate replacement of fillings in 10,5% and 17,8% correspondingly.


2014 ◽  
Vol 540 ◽  
pp. 217-220
Author(s):  
Chuan Wei Du ◽  
Ying Lv ◽  
Guo Zhong Li

Desulfurization building gypsum was used as the main gelled material and fly ash was used as filler to prepare the new type desulfurization gypsum block. the mechanical properties of the new type desulfurization gypsum block was improved by adding compound excitation agent into the desulphurization gypsum-fly ash cementing material to stimulate its activity. The water resistant performance of the new type desulfurization gypsum block was improved through adding wax-alcohol compound waterproofing agent into it. Experimental results show that when the filling amount of fly ash was 20%(the quality of desulfurization gypsum), the impact on the strength of gypsum was minimal; when the dosage of compound excitation agent was 1.75%, the excitation effect of desulphurization gypsum-fly ash cementing material was best; when the dosage of wax-alcohol compound waterproofing agent was 0.4%, the water resistance of new desulfurization gypsum block was optimal.


Author(s):  
A. Aakash ◽  
S. Selvaraj

Composite materials have the great potential and widely used as building material in numerous applications. Polymer composite material obtains the necessary properties in a controlled significant degree by the selection of strands and lattice. The properties of the materials have been selected by choosing the correct proportion of matrix and reinforcements. To build the quality of the material by expanding the fiber substance of the material. In this current examination, the mechanical properties of the glass fiber and graphite is strengthened with epoxy polymer composite were considered. Here the open embellishment method was received for the manufacture of the polymer composite The mechanical properties, for example, rigidity, compression quality, sway quality and water ingestion test was resolved according to the ASTM norms. The mechanical properties were improved as the filaments support content expanded in the grid material.


2021 ◽  
Vol 22 (2) ◽  
pp. 162-171
Author(s):  
Ivan S. Mikheenko ◽  
Anatoly A. Smelik ◽  
Semen A. Yegorov ◽  
Vladislav V. Chernyak

The current trend of replacing metal alloys with composite materials in the manufacture of various types of plain bearings, sealing elements of Assembly units, anti-friction bushings, and other machine parts is very promising for the development of many industries. However, in the manufacture of composite material products by modern methods, such as extrusion, pressing, and injection molding, various types of defects characteristic of these types of processing occur, resulting in the required parameters of the quality of the working surfaces of parts are not provided. This leads to the need for additional mechanical processing the quality of which largely depends on the reliability and durability of the functioning of parts and mechanisms. The article analyzes the main parameters that affect the quality of the surface obtained during turning for metal alloys, as well as for composite materials. The method of obtaining blanks by pressing from the material under consideration was developed, the technological equipment necessary for the research was designed and manufactured, a plan was developed for conducting a full-factor experiment with the creation of a model in the Mathcad program, and an active experiment was carried out to determine the influence of cutting mode parameters on surface roughness. Given the results of the study on the basis of which conclusions about the dependence of various cutting parameters on the quality of the surface layer, defined by the nuances of turning the considered composite material, practical recommendations that will positively affect the timing and success of implementation of fabrication of parts from this material.


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