scholarly journals Analysis of the influence of cutting conditions on the roughness of the surface layer when machining a composite material based on thermally еxpanded graphite

2021 ◽  
Vol 22 (2) ◽  
pp. 162-171
Author(s):  
Ivan S. Mikheenko ◽  
Anatoly A. Smelik ◽  
Semen A. Yegorov ◽  
Vladislav V. Chernyak

The current trend of replacing metal alloys with composite materials in the manufacture of various types of plain bearings, sealing elements of Assembly units, anti-friction bushings, and other machine parts is very promising for the development of many industries. However, in the manufacture of composite material products by modern methods, such as extrusion, pressing, and injection molding, various types of defects characteristic of these types of processing occur, resulting in the required parameters of the quality of the working surfaces of parts are not provided. This leads to the need for additional mechanical processing the quality of which largely depends on the reliability and durability of the functioning of parts and mechanisms. The article analyzes the main parameters that affect the quality of the surface obtained during turning for metal alloys, as well as for composite materials. The method of obtaining blanks by pressing from the material under consideration was developed, the technological equipment necessary for the research was designed and manufactured, a plan was developed for conducting a full-factor experiment with the creation of a model in the Mathcad program, and an active experiment was carried out to determine the influence of cutting mode parameters on surface roughness. Given the results of the study on the basis of which conclusions about the dependence of various cutting parameters on the quality of the surface layer, defined by the nuances of turning the considered composite material, practical recommendations that will positively affect the timing and success of implementation of fabrication of parts from this material.

Author(s):  
Ю. Зубарев ◽  
Yu. Zubarev ◽  
А. Приемышев ◽  
A. Priyomyshev ◽  
А. Заостровский ◽  
...  

The peculiarities in polymeric composite material cutting are considered. The recommendations for use of different materials for cutters, their geometry and treatment modes are offered that allows obtaining the required quality of a product surface.


2018 ◽  
pp. 40-46
Author(s):  
N.I. Mykyievych

Introduction. Critical review of the available medical scientific sources demonstrates that despite the wide range of advantages, photopolymer composite materials have certain disadvantages. The main of those are contraction during polymerization and incomplete polymerization of the filling volume. These disadvantages cause the crevice between the direct restoration and the tooth wall, the possible discoloration can reduce tooth hardness. Some researchers recommend the application of inlays in order to prevent complications while restoring caries cavities in posterior teeth. Complete polymerization and reliable adjacency to dental tissues ensure sustainability of indirect photopolymer restoration and prevent secondary caries in restored areas. Objective. The study is aimed at raising the effectiveness of dental treatment by clinical evaluation of the quality of direct and indirect restorations made from composite materials. Methods and Materials. In order to conduct comparative clinical evaluation 90 patients with defects of coronal part of lateral teeth, aged 19-54 have been examined, who have orthognathic occlusion, don’t have dental and facial malformations or muscular and joint dysfunctions. They underwent 189 restorations of lateral teeth with cavities of O, MO, OD, MOD types due to medium or severe caries or because of dissatisfying condition of the previously inserted fillings. The patients were divided into two groups according to the method of treatment. The I (basic) group included 42 patients, who underwent 76 indirect restorations for reconstructing the defects of teeth crowns. The II (test) group included 54 patients, who underwent 113 direct restorations for reconstructing the defects of teeth crowns. Each group was subdivided into two subgroups. The patients who underwent 38 indirect restorations with photopolymer composite material Filtek Z 250 (3M ESPE) were placed in the subgroup I A, the patients who underwent 38 indirect restorations with material Charisma (Heraeus Kulzer) were placed in the subgroup I B. The patients who underwent 57 direct restorations with photopolymer composite material Filtek Z 250 (3M ESPE) were placed in the subgroup II A, the patients who underwent 56 direct restorations with material Charisma (Heraeus Kulzer) were placed in the subgroup II B. Clinical efficiency of both direct and indirect restorations was evaluated immediately after their application and then after 12 and 24 months with the help of visual and instrumental examination. When secondary caries was suspected, the target X-rays were taken with Heliodent Vario (Sirona). The evaluation was conducted according to the Ryge criteria (1998), approved by USPHS (United States Public Health Service). They include the following indicators: anatomic contour, marginal integrity and marginal coloration, secondary caries, surface texture, preservation of the restoration, restoration fracture, crevice at the edge of restoration, restoration abrasion, tooth fracture, no approximal adjacency, overhanging restoration, localized gingivitis. Results. The comparative analysis of the clinical efficiency of lateral teeth restorations made from photopolymer materials under study revealed significantly higher quality of indirect restorations (composite inlays), which demonstrated good clinical results even in long-term perspective. Only 5,3% of patients with indirect restorations (with both Filtek Z 250 and Charisma) underwent partial restoration in order to prevent further destruction. By contrast, the patients with direct restorations required the partial restoration in 7% with Filtek Z 250 and 8,9% with Charisma and needed immediate replacement of fillings in 10,5% and 17,8% correspondingly.


Author(s):  
A. Aakash ◽  
S. Selvaraj

Composite materials have the great potential and widely used as building material in numerous applications. Polymer composite material obtains the necessary properties in a controlled significant degree by the selection of strands and lattice. The properties of the materials have been selected by choosing the correct proportion of matrix and reinforcements. To build the quality of the material by expanding the fiber substance of the material. In this current examination, the mechanical properties of the glass fiber and graphite is strengthened with epoxy polymer composite were considered. Here the open embellishment method was received for the manufacture of the polymer composite The mechanical properties, for example, rigidity, compression quality, sway quality and water ingestion test was resolved according to the ASTM norms. The mechanical properties were improved as the filaments support content expanded in the grid material.


Robotics ◽  
2020 ◽  
Vol 9 (2) ◽  
pp. 28
Author(s):  
Jarosław Domin ◽  
Marcin Górski ◽  
Ryszard Białecki ◽  
Jakub Zając ◽  
Krzysztof Grzyb ◽  
...  

There are many reasons why engineering structures are at risk of losing their loading capacity during their long-term exploitation, which may lead to hazardous states. In such cases, structures must be strengthened. The most popular technique of strengthening is based on the use of composite materials—fiber-reinforced polymer (FRP) elements attached to the structure with the special resins. FRP elements are applied externally, often in hard to reach places, which makes it difficult to diagnose the durability and quality of such a connection. In this study, a combination of a modern thermographic method was proposed, which makes it possible to assess the degree of damage to the contact of the structure with the composite material along with the running platform (wheeled robot) equipped with a set of diagnostic sensors. The development potential of such a solution for subsequent projects was also indicated.


2013 ◽  
Vol 845 ◽  
pp. 960-965
Author(s):  
Mohd Azuwan Maoinser ◽  
Faiz Ahmad ◽  
Safian Sharif

The demand for mechanical fastening in composite materials is increasing due to their potential in large assemblies, aerospace and automotive industries. In practice, small components are integrated into large assemblies drilling holes in composite materials. Drilling defect free holes in composite presents many challenges during part assembly and services. This study presents the effects of cutting parameters used for drilling holes in glass fiber reinforced polymeric (GFRP) composites and hybrid fiber reinforced polymeric (HFRP) composites. Both the composites plates of 3 mm thickness were fabricated using a hand lay-up technique for the purpose of evaluating the effects of parameters on the quality of drilled holes. The holes were drilled using a 5 mm solid carbide twist drill at different spindle speed and feed rate. The quality of holes was assessed with respect to damage factor (Fd) and surface roughness (Ra) of the drilled holes. Results showed that the HFRP composite experienced lower damage factor (Fd) as compared to GFRP composite at lower feed rate or spindle speed. Scanning electron microscopic (SEM) examination revealed that the occurrence of delamination, fiber pull-out and matrix cracking was accelerated in the drilled holes at high spindle speed and feed rate.


2009 ◽  
Vol 87-88 ◽  
pp. 277-281
Author(s):  
Chuan Sheng Wang ◽  
De Wei Zhang ◽  
Hui Guang Bian

The structure of rotors is an important factor, which impacts the quality of the mixed rubber. For the short fiber-rubber composite material, the structure of the rotors is most important. Through the experiments study, the mixing performances of four-wing synchronous rotor, six-wing synchronous rotor and new type of six-wing synchronous varying clearance rotor have been studied. The experimental results indicated that the mixing performance of the new type rotor is much better than the four-wing and six-wing synchronous rotor for the mixing of short fiber-rubber composite materials.


Author(s):  
Ю. Зубарев ◽  
Yu. Zubarev ◽  
А. Приемышев ◽  
A. Priyomyshev

The peculiarities of polymeric composite material cutting are considered: chip formation, wear of a cutter manufactured of different tool materials; forces of cutting and quality of a surface worked.


2019 ◽  
Vol 10 (1) ◽  
Author(s):  
Aleksandra Đeri ◽  
Nataša Knežević ◽  
Ognjenka Janković ◽  
Irena Kuzmanović Radman ◽  
Renata Josipović ◽  
...  

Micro-morphological and organic-inorganic changes of dental structure as well as the effect of hydrogen peroxide on polymerisation of composite materials cause lower adhesion, i.e. poor bond quality between composite material and bleached tooth. The aim of this study was to determine the effect of different concentrations of carbamide (16%, 20% and 30%) and 35% hydrogen peroxide on bond strength of the composite materials and bleached endodontically treated teeth. Methods: The current study included 40 extracted human endodontically treated teeth. Internal bleaching was done using the “Walking bleach technique” method. The teeth were bleached with 16%, 20%, 30% carbamide or 35% hidrogen peroxide. After internal teeth bleaching, a class V cavity was prepared and restored with Tetric EvoCeram nanocomposite material. Microleakage was determined using dye method (silver nitrate) and measured on the incisal and gingival walls using stereoloupes. Results: The smallest dye penetration on the occlusal wall was found of teeth bleached with 20% carbamide peroxide (5,45 μm), and the largest dye penetration was on teeth bleached with 30% carbamide peroxide (7,25 μm). The smallest dye penetration on the gingival wall was found on teeth bleached with 16% carbamide peroxide (12,25 μm) and the largest dye penetration was on teeth bleached with 30% carbamide peroxide (20,00 μm). The difference was statistically significant (p 0.05). Conclusion: Microleakage was detected in all teeth restored with composite and bleached with the internal bleaching technique with 16%, 20%, 30% carbamide or 35% hydrogen peroxide.


2012 ◽  
Vol 622-623 ◽  
pp. 1271-1274 ◽  
Author(s):  
T. Srinivasan ◽  
K. Palanikumar ◽  
K. Rajagopal

Glass fiber reinforced thermo plastic composite materials are finding increased applications in many areas due to their important applications. Drilling is an important operation in the final assembly of the structural frames. The life of the joining can be critically affected by the quality of the drilled holes. The delamination, fiber peel out, pull in, are important concern in drilling. The analysis of delamination in drilling and the influence of cutting parameters on thermoplastic composite materials is presented in detail.


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