CFD Simulation Study of Gas-Liquid Flow Regimes in Inclined Wellbore

2014 ◽  
Vol 915-916 ◽  
pp. 126-130
Author(s):  
Yin Di Zhang ◽  
Long Fei Ruan ◽  
De Hua Liu

Computational Fluid Dynamic (CFD) was used to investigate gas-liquid two phase flow regimes for the inclined wells. The simulation results were compared with the Taitel chart. A good agreement between the prediction and the Taitel flow regimes shows that CFD method can reasonably predict flow regimes in the inclined well. Another further study was conducted to explore the influence of flow rates and inclination angle on flow regimes. The results show both of flow rates and inclination angle have a significant effect on flow regime transition.

Author(s):  
Hong-Quan Zhang ◽  
Qian Wang ◽  
Cem Sarica ◽  
James P. Brill

In Zhang et al. [1], a unified hydrodynamic model is developed for prediction of gas-liquid pipe flow behavior based on slug dynamics. In this study, the new model is validated with extensive experimental data acquired with different pipe diameters, inclination angles, fluid physical properties, gas-liquid flow rates and flow patterns. Good agreement is observed in every aspect of the two-phase pipe flow.


2012 ◽  
Vol 472-475 ◽  
pp. 1605-1609
Author(s):  
Bin Jiang ◽  
Zhong Tao Li ◽  
Lu Hong Zhang

The ripple tray is a sieve tray without downcomers, in which the liquid contacts with the upward gas counter-currently. The hydrodynamics performance in ripple tray columns was investigated with the computational fluid dynamics (CFD) method. Various superficial gas velocity and liquid loads were simulated for the tray with cylindrical cross sections using the Euler-Euler method. The modeling results were validated by comparing the calculated liquid height on the ripple tray with the experimental values. The developed CFD model is found to be able to predict the two phase flow patterns in ripple tray columns and provide useful information for further design of ripple tray.


2003 ◽  
Vol 125 (4) ◽  
pp. 274-283 ◽  
Author(s):  
Hong-Quan Zhang ◽  
Qian Wang ◽  
Cem Sarica ◽  
James P. Brill

In Zhang et al. [1], a unified hydrodynamic model is developed for prediction of gas-liquid (co-current) pipe flow behavior based on slug dynamics. In this study, the new model is validated with extensive experimental data acquired with different pipe diameters, inclination angles, fluid physical properties, gas-liquid flow rates and flow patterns. Good agreement is observed in every aspect of the two-phase pipe flow.


1985 ◽  
Vol 50 (3) ◽  
pp. 745-757 ◽  
Author(s):  
Andreas Zahn ◽  
Lothar Ebner ◽  
Kurt Winkler ◽  
Jan Kratochvíl ◽  
Jindřich Zahradník

The effect of two-phase flow regime on decisive hydrodynamic and mass transfer characteristics of horizontal-tube gas-liquid reactors (pressure drop, liquid holdup, kLaL) was determined in a cocurrent-flow experimental unit of the length 4.15 m and diameter 0.05 m with air-water system. An adjustable-height weir was installed in the separation chamber at the reactor outlet to simulate the effect of internal baffles on reactor hydrodynamics. Flow regime maps were developed in the whole range of experimental gas and liquid flow rates both for the weirless arrangement and for the weir height 0.05 m, the former being in good agreement with flow-pattern boundaries presented by Mandhane. In the whole range of experi-mental conditions pressure drop data could be well correlated as a function of gas and liquid flow rates by an empirical exponential-type relation with specific sets of coefficients obtained for individual flow regimes from experimental data. Good agreement was observed between values of pressure drop obtained for weirless arrangement and data calculated from the Lockhart-Martinelli correlation while the contribution of weir to the overall pressure drop was well described by a relation proposed for the pressure loss in closed-end tubes. In the region of negligible weir influence values of liquid holdup were again succesfully correlated by the Lockhart-Martinelli relation while the dependence of liquid holdup data on gas and liquid flow rates obtained under conditions of significant weir effect (i.e. at low flow rates of both phases) could be well described by an empirical exponential-type relation. Results of preliminary kLaL measurements confirmed the decisive effect of the rate of energy dissipation on the intensity of interfacial mass transfer in gas-liquid dispersions.


2008 ◽  
Vol 10 (1) ◽  
pp. 22-27 ◽  
Author(s):  
Roch Plewik ◽  
Piotr Synowiec ◽  
Janusz Wójcik

Two-phase CFD simulation of the monodyspersed suspension hydraulic behaviour in the tank apparatus from a circulatory pipe The hydrodynamics in fluidized-bed crystallizers is studied by CFD method. The simulations were performed by a commercial packet of computational fluid dynamics Fluent 6.x. For the one-phase modelling (15), a standard k-ε model was applied. In the case of the two-phase flows the Eulerian multi-phase model with a standard k-ε method, aided by the k-ε dispersed model for viscosity, has been used respectively. The collected data put a new light on the suspension flow behaviour in the annular zone of the fluidised bed crystallizer. From the presented here CFD simulations, it clearly issues that the real hydraulic conditions in the fluidised bed crystallizers are far from the ideal ones.


1993 ◽  
Vol 19 (2) ◽  
pp. 245-280 ◽  
Author(s):  
P.L. Spedding ◽  
D.R. Spence

Author(s):  
Milad Darzi ◽  
Chanwoo Park

This paper presents the results of both visualization experiment and numerical simulation for two-phase (water-air mixture) flows in a horizontal tube. A visualization experimental setup was used to observe various two-phase flow patterns for different flow rates of water/air mixture flow in a glass tube of 12 mm in diameter. Total of 303 experimental data points were compared with Mandhane’s flow map. Most of the data for stratified, plug and slug flows were found to be in good agreement. However, annular flow was observed for relatively lower gas flow rates and also wavy flow occurred at relatively higher liquid flow rates in this experiment. A three-dimensional Computational Fluid Dynamics (CFD) simulation was performed using OpenFOAM employing “interFoam” as the solver to simulate the two-phase flows in horizontal pipe based on Volume-Of-Fluid (VOF) method. The simulated and experimentally observed flow patterns for the same set of superficial velocities shows acceptable similarities for stratified, wavy, plug, slug and annular flows. Also, the computed values of the void fraction and pressure drop for the numerical simulations shows reasonable agreement with well-known correlations in literature.


Author(s):  
M.R. Khosravi Nikou ◽  
M.R. Ehsani ◽  
M. Davazdah Emami

This paper describes the results of computational fluid dynamic modeling of hydrodynamics, heat and mass transfer simultaneously in Flexipac 1Y operated under a counter-current gas-liquid flow condition. The simulation was performed for a binary mixture of methanol-isopropanol distillation. The pressure drop, the height of equivalent to theoretical plate (HETP) and temperature distribution across the column were calculated and compared with experimental data. The mean absolute relative error (MARE) between CFD predictions and experimental data for the pressure drop, HETP and temperature profile are 20.7%, 12.9% and 2.8%, respectively.


2019 ◽  
Vol 39 (3) ◽  
pp. 258
Author(s):  
Riksa Prayogi Widyaprawira ◽  
Radi Radi ◽  
Bambang Purwantana

Every year, palm-oil production is increasing. Each ton of fresh fruit bunches produced to 22%–23% of oil palm empty fruit bunches (OPEFB). Based on the laboratory test, OPEFB contains 69,72% volatile and 3353,97 kcal/kg of calor. Aim of the research is to determine size material OPEFB in gasification process, determine combination AFR (Air Fuel Ratio) in gasifier tipe cyclone so that produce optimal energy and to prediction gasification process with CFD method (Computational Fluid Dynamic). The powder gasifier cyclone type method is used to convert this into renewable energy. The research method consists of OPEFB powder material with 14, 30 and 50 mesh treatment, 4 air-fuel ratio, and material mass rate treatments, and variations of the length of middle-pipe treatment. The weight of each sample is 500 g, added with 100 g of charcoal and repeated 3 times. The result shows the mesh A3 has the highest temperature at 348.23 °C, 1008,68 kcal/kg of heat value, 30.07% of efficiency, 97.81 kg/kg of AFR value, but has the lowest engine working capacity (EWC) with 14.65 kg/hours. Based on sensor test, A3 treatment, the voltage of monoxide sensor output is 1.45 mV; 1.81 mV of hydrogen; and methane at 0.66 mV. In the combination of air speed and screw rotational treatment, AFR values were generated by treatment B4 with EWC value of 20 kg/hour and AFR of 97.1 kg/kg. The highest gasmonoxide sensor results in treatment B4 is 1.58 mV; hydrogen 1.98 mV. Based on the length of the enter pipe in the reactor, treatment C1 produces an optimal value of the EWC value at 16.6 kg/hour, the heat energy value is 997 kcal/kg, the efficiency value is 29.73% and the AFR value is 82,87 kg/kg. In treatment C1 the gas monoxide sensor voltage is 1.6 mV; and methane is 1.46 mV. The CFD simulation shows that the distribution of temperature, fluid velocity and pressure in the middle iteration have a significant increase. This can be influenced by the dimensions of powder gasifier cyclone type with CFD simulation.


Author(s):  
Liang Chang ◽  
Qiang Xu ◽  
Chenyu Yang ◽  
Xiaobin Su ◽  
Xuemei Zhang ◽  
...  

Abstract Gas entrainment may cause pressurization deterioration and even failure of pumps under conditions of high inlet gas volume fraction (GVF). When the inlet GVF increases to a critical value, an obvious deterioration performance of pump occurs. Air-water pressurization performance and inlet critical GVFs of a centrifugal multiphase pump are investigated experimentally under different inlet pressures and gas-liquid flow rates. To determine the first and second critical GVFs, a new method is proposed by computing the local extreme points of the second derivative of performance curves. New prediction correlations for two critical GVFs are established with relative errors lower than ±10% and ±8%. Boundaries of three different flow patterns and the transition flow rates are determined and presented by critical GVFs on the flow pattern diagram. Moreover, boundaries of maximum pressurization are determined by performance curve clusters and a power function correlation of gas-liquid flow rates when reaching the maximum pressurization is established. With the increase of inlet pressure from 1MPa to 5MPa, two-phase pressurization performance is significantly increased; occurrences of pressurization deterioration are obviously delayed with the first and second critical GVFs increasing by maximums of 8.2% and 7.1%.


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