Testing Natural Aging Effect on Properties of 6066 & 6063 Alloys Using Vickers Hardness and Positron Annihilation Lifetime Techniques

2010 ◽  
Vol 303-304 ◽  
pp. 107-112
Author(s):  
M.A. Abdel-Rahman ◽  
Alaa Aldeen Ahmed ◽  
Emad A. Badawi

The aim of this work was to produce a high strength 6xxx series Aluminum alloy by adjusting the processing conditions, namely solutionizing and natural aging. It consists of heating the alloy to a temperature at which the soluble constituents will form a homogeneous mass by solid diffusion, holding the mass at that temperature until diffusion takes place, then quenching the alloy rapidly to retain the homogeneous condition. In the quenched condition, heat-treated alloys are supersaturated solid solutions that are comparatively soft and workable, and unstable, depending on composition. At room temperature, the alloying constituents of some alloys tend to precipitate from the solution spontaneously, causing the metal to harden in about four days. This is called natural aging. The mechanical characterization of heat treatable 6xxx (Al-Mg-Si-Cu based) 6066, 6063 wrought aluminum alloys was studied. Their effects were investigated in terms of microstructure using positron annihilation lifetime technique and mechanical properties by hardness measurements. The hardness is the Resistance of material to plastic deformation, which gives it the ability to resist deformed when a load is applied. The greater the hardness of the material, the greater resistance it has to deformation. Hardness measurement can be defined as macro-, micro- or nano- scale according to the forces applied and displacements obtained. Micro hardness is the hardness of a material as determined by forcing an indenter such as a Vickers indenter into the surface of the material under 15 to 1000 gf load; usually, the indentations are so small that they must be measured with a microscope. During this work we are monitoring the effect of natural aging on the properties of positron lifetime and Vickers hardness parameters. The Vickers hardness of 6066 alloy has a maximum value(80) after (10)days of quenching at 530 which is the solution temperature of this alloy .the hardness of 6063 alloy has a maximum value (40) after (14)days of quenching at 520 which is the solution temperature of this alloy. The hardness which is conformed to the references.

2010 ◽  
Vol 303-304 ◽  
pp. 31-38
Author(s):  
M.A. Abdel-Rahman ◽  
Alaa El-Deen ◽  
Alaa El-Deen A. El-Nahhas ◽  
Yahia A. Lotfy ◽  
Emad A. Badawi

Many aluminum-based alloys are strengthened by a heat treatment process known as age hardening. The aim of this work was to produce a high-strength 6xxx series aluminum alloy by adjusting the processing conditions, namely solutionizing and artificial aging. It consists of heating the alloy to a temperature at which the soluble constituents will form an homogeneous mass by solid diffusion, holding the mass at that temperature until diffusion takes place, then quenching the alloy rapidly to retain the homogeneous condition. In the quenched condition, heat-treated alloys are supersaturated solid solutions that are comparatively soft and workable, and unstable; depending upon the composition. After solution treatment and quenching, hardening is achieved either at room temperature (natural aging) or by precipitation heat treatment at a suitable temperature (artificial aging). Precipitation heat treatments are generally low-temperature long-term processes. Temperatures range from 115 to 190°C and times vary from 5 to 48 h. Choice of time-temperature cycles for precipitation heat treatment should receive careful consideration. The objective is to select the cycle that produces the optimum precipitate size and distribution pattern. The mechanical characterization of heat-treatable 6xxx (Al-Mg-Si-Cu based) 6063 wrought aluminum alloys was studied. Their effects were investigated in terms of the microstructure, using positron annihilation lifetime techniques and mechanical properties monitoring via Vickers hardness measurements. The hardness is the resistance of a material to plastic deformation, which gives it the ability to resist deformation when a load is applied. The greater the hardness of the material, the greater the resistance it has to deformation. The hardness of 6063 alloy has its maximum value (58) when aged for 8 hours at 175oC after quenching from 520oC; which is the solution temperature of this alloy. The hardness conformed to the literature. We also test the aging ability of the 1xxx aluminum alloy: 1050.


2010 ◽  
Vol 295-296 ◽  
pp. 39-47 ◽  
Author(s):  
M.A. Abdel-Rahman ◽  
Alaa Aldeen Ahmed ◽  
Emad A. Badawi

The aim of this work was to study the resistance of this type of alloy to quenching. Hardness measurements can be defined as macro-, micro- or nano- scale, according to the forces applied and the displacements obtained. This effect can also be studied using a nuclear, (PALT): positron annihilation lifetime, technique [1]. Microhardness is the hardness of a material, as determined by forcing an indenter such as a Vickers or Knoop indenter into the surface of the material under a 15 to 1000gf load; the indentations are usually so small that they must be measured using a microscope. These samples were quenched at different temperatures ranging from 50 to 500oC. We studied the effect of the quenching temperature upon the hardness measurements. We also studied this variation via the positron annihilation (lifetime) parameter. It is clear from the Vickers hardness that 1050 has the lowest value of Hv, while 6063 is higher and 6066 has the highest values of Hv. Also we could observe ( recognize) that the Hv (number) is reduce as a function of temperature (6066) but for (1050) and (6063) there is no observation of a variation in Hv (number) as a function of quenching temperature. The same observation was also made for 1050, 6063 and 6066 via the lifetime measurements. Here, 6063, 6066 give higher values than 1050. It is clear that the data from both techniques (positron annihilation lifetime and Vickers hardness) for 1050 ingot Al gives lower values of both parameters for Hv and lifetime technique. While Hv for 6066 is higher than the values of 6063 alloy at the same quenching temperature. Using the lifetime technique, one cannot distinguish between the 6063 and 6066 alloys. The applied force has no real effect upon the levels of the hardness values. Also, alloys 6066 and 6063 were defined as heat-treatable alloys but 1050 is not a heat-treatable alloy. The Hv of the 1050 is not affected by the changes in quenching temperature. Alloy 6066 heat-treatable alloy is more affected by the heat treatment than is 6063 alloy, and this is related to the structure of the precipitates in these alloys since 6066 alloy has much more Si and Mg than does the 6063 alloy. The Hv values vary from 14 to 23.9 for 6063 alloy and from 15.7 to 69.8 for 6066 alloy; in comparison with ingot alloy (1050) where it varies from 10.4 to 18.6.


2014 ◽  
Vol 937 ◽  
pp. 182-186
Author(s):  
Quan An Li ◽  
Lei Lei Chen ◽  
Wen Chuang Liu ◽  
Xing Yuan Zhang ◽  
Hui Zhen Jiang

The influence of the solution treatment (at the temperature of 500-520°C for 4-12 h) on microstructures and mechanical properties of Mg-Gd-Y-Zr alloy was investigated by means of optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD) and Vickers hardness measurement. The as-cast alloy contains a microstructure consisting of α-Mg matrix, Mg5Gd phase and Mg24Y5phase. With increasing solution temperature and time, the quantity of the primary particles (Mg5Gd and Mg24Y5) in the alloy continually decreased, and the degree of recrystallization gradually increased, which result in the gradual decrease of the Vickers hardness of the solution-treated alloys.


2013 ◽  
Vol 344 ◽  
pp. 129-136
Author(s):  
Emad A. Badawi ◽  
M.A. Abdel-Rahman ◽  
Alaa El-Deen A. El-Nahhas

The aim of this work is to establish a correlation coefficient between the positron annihilation lifetime technique (PALS) and the Vickers hardness for the heat treatable aluminum alloys (6066, 6063).The potential of positron annihilation spectroscopy in the study of light alloys is illustrated with special regards to age hardening, severe plastic deformation, annealing and quenching in aluminum alloys. Vickers hardness is the standard method for measuring the hardness of metals, particularly those with extremely hard surfaces. Accordingly, a correlation coefficient of 90 % between τ and Hv is obtained. This correlation can help us to explain many behaviors of these alloys under deferent conditions.


2010 ◽  
Vol 305-306 ◽  
pp. 15-22
Author(s):  
Emad A. Badawi ◽  
M.A. Abdel-Rahman ◽  
Alaa El-Deen A. El-Nahhas ◽  
M. Abdel-Rahman

Many Aluminum-based alloys are strengthened by using a heat-treatment process known as age-hardening. The aim of this work was to produce a high-strength 6xxx-series Aluminum alloy by adjusting the processing conditions, namely solutionizing and artificial aging. It consists of heating the alloy to a temperature at which the soluble constituents will form an homogeneous mass via solid diffusion, holding the mass at that temperature until diffusion takes place, then quenching the alloy rapidly to retain the homogeneous condition. In the quenched condition, heat-treated alloys are supersaturated solid solutions that are comparatively soft and workable, and unstable, depending upon the composition. After solution treatment and quenching, hardening is achieved either at room temperature (natural aging) or via a precipitation heat treatment at a suitable temperature (artificial aging). Precipitation heat treatments are generally low-temperature, long-term processes. Temperatures range from 115 to 190C; times vary from 5 to 48 h. The choice of time-temperature cycles for precipitation heat treatment should receive careful consideration. The objective is to select the cycle that produces an optimum precipitate size and distribution pattern. The mechanical characterization of heat-treatable 6xxx (Al-Mg-Si-Cu based) 6066 wrought aluminum alloys was studied. Their effects were investigated in terms of microstructure using positron annihilation lifetime techniques and monitoring the mechanical properties by mean of Vickers hardness measurements. The hardness is the resistance of a material to plastic deformation, and gives it the ability to resist deformation when a load is applied. The greater the hardness of the material, the greater resistance it has to deformation. The Vickers hardness of 6066 alloy has its maximum value (98) when aged for (10) hours at (175C) after quenching at 530C; so this temperature is the solution temperature of this alloy .The hardness conformed to reference values.


Nukleonika ◽  
2015 ◽  
Vol 60 (4) ◽  
pp. 789-794 ◽  
Author(s):  
Radosław Zaleski ◽  
Kazimierz Zaleski ◽  
Marek Gorgol

Abstract The effect of roller burnishing on Vickers’ hardness and positron lifetimes in the AZ91HP magnesium alloy was studied. The microhardness increases with an increase in the burnishing force and with a decrease in the feed. The comparison of various methods of analysis of positron annihilation lifetime (PAL) spectra allowed identification of two components, which are related to solute-vacancy complexes and vacancy clusters, respectively. It was found that the increase in microhardness was related to the increase in the concentration of vacancy clusters.


2004 ◽  
Vol 11 (04n05) ◽  
pp. 427-432 ◽  
Author(s):  
M. A. ABDEL-RAHMAN ◽  
M. S. ABDALLAH ◽  
EMAD A. BADAWI

The measurements of Positron Annihilation Lifetime Technique (PALT) have been performed on AlSi 11.35 Mg 0.23 Alloys. It has been shown that positrons can become trapped at imperfect locations in solids and their mean lifetime can be influenced by changes in the concentration of such defects. No change has been observed in the mean lifetime values at the saturation of defect concentration. The trapping rates of positrons can be determined for thickness reduction up to 11% for dislocation. The concentration of defect (ρ') range varies from 8.65×1015 to 2.35×1018 cm -3 up to the maximum value of strain (ε) 0.23.


2008 ◽  
Vol 607 ◽  
pp. 64-66
Author(s):  
Nicolas Laforest ◽  
Jérémie De Baerdemaeker ◽  
Corine Bas ◽  
Charles Dauwe

Positron annihilation lifetime measurements on polymethylmethacrylate (PMMA) at low temperature were performed. Different discrete fitting procedures have been used to analyze the experimental data. It shows that the extracted parameters depend strongly on the fitting procedure. The physical meaning of the results is discussed. The blob model seems to give the best annihilation parameters.


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