High Temperature Corrosion Behavior of Si-Containing Alloys in the Liquid Phase of Na2SO4 25.7 Mass% NaCl

The high temperature corrosion behavior of Si-containing alloys consisting of Cr-Si-Ni and CoNiCrAlY-Si alloys fabricated by spark plasma sintering technique was investigated in the liquid phase of Na2SO4 + 25.7 mass% NaCl at temperatures ranging from 923-1273 K. The purpose of this study is to develop excellent corrosion resistant alloys for coating applications. Our experimental results show the CrSi2 alloy with 10 mass% Ni content and the CoNiCrAlY alloy with 30 mass% Si content are the most promising materials for applications in this atmosphere. This is due to the formation of a protective SiO2 and Al2O3/SiO2 scale, respectively. The formation of a dense and continuous oxide layer composed and/or consisted of SiO2 plays a significant role in hindering the inward diffusion of chlorine and sulfur to the alloys substrate. Particularly, the corrosion mechanism of Cr-Si-Ni alloys and the influence of Ni addition on the corrosion resistance of CrSi2 alloy are discussed in the present paper.

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High Temperature Corrosion Behavior of Si-Containing Alloys in the Gas Phase of Air-(Na2SO4+25.7mass%NaCl)

Materials Science Forum ◽

10.4028/www.scientific.net/msf.696.272 ◽

2011 ◽

Vol 696 ◽

pp. 272-277 ◽

Cited By ~ 6

Author(s):

Toto Sudiro ◽

Tomonori Sano ◽

Akira Yamauchi ◽

Shoji Kyo ◽

Osamu Ishibashi ◽

...

Keyword(s):

High Temperature ◽

Gas Phase ◽

Corrosion Behavior ◽

Elevated Temperatures ◽

High Temperature Corrosion ◽

Ni Content ◽

Plasma Sintering ◽

Spark Plasma ◽

Corrosion Resistant Alloy ◽

Si Content

The objective of this study is to develop an excellent corrosion resistant alloy for high temperature coating applications. The Si-containing alloys consisting of CoNiCrAlY and CrSi2 alloys with varying Si and Ni content respectively were prepared by spark plasma sintering (SPS) technique. The corrosion behavior of these alloys was investigated in the gas phase of air-(Na2SO4+25.7mass%NaCl) at elevated temperatures of 923, 1073 and 1273K. The results showed that CoNiCrAlY alloy with 30mass% Si content and CrSi2 alloy with 10mass% Ni content were the most effective materials for application in the gas phase of air-(Na2SO4+25.7mass%NaCl) due to the formation of protective Al2O3/SiO2 and SiO2 scale, respectively. Therefore, it is realized that CoNiCrAlY-30mass% Si and CrSi2-10mass% Si coating are very effective for improving of high temperature corrosion resistance of STBA21 steel.

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Influence of Chlorine, Sulphur and Water Vapor on High Temperature Corrosion of Fe, Cr, Ni Alloys for Waste Incinerators

Materials Science Forum ◽

10.4028/www.scientific.net/msf.522-523.547 ◽

2006 ◽

Vol 522-523 ◽

pp. 547-554 ◽

Cited By ~ 1

Author(s):

Gérard Moulin ◽

Katia Weulersse ◽

Jérôme Favergeon

Keyword(s):

Water Vapor ◽

High Temperature ◽

Corrosion Behavior ◽

High Temperature Corrosion ◽

Corrosion Mechanism ◽

Ni Alloys ◽

Waste Incinerators ◽

Thermocalc Software ◽

Specific Influence ◽

Main Influence

The behavior of three different materials with respect to their Fe, Cr, Ni contents have been studied between 450°C and 700°C, in waste incinerators combustion conditions, where it occurs a main influence of chlorine, sulfur and water vapor. This works analyzes the behavior of these materials which depends on their capability to form melted compounds and on the nature of these melted phases. Also as the corrosion mechanism is influenced by the presence or missing of any corrosive species, the study focalizes on the specific influence of SO2 and alkaline chorine. Effect of additive ashes on the corrosion behavior of tested materials is also studied. The mechanism of corrosion in waste incinerators is supported by thermodynamic calculations performed with the “Thermocalc” software.

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Fabrication and Characterization of Quinary High Entropy-Ultra-High Temperature Diborides

Ceramics ◽

10.3390/ceramics4020010 ◽

2021 ◽

Vol 4 (2) ◽

pp. 108-120

Author(s):

Simone Barbarossa ◽

Roberto Orrù ◽

Valeria Cannillo ◽

Antonio Iacomini ◽

Sebastiano Garroni ◽

...

Keyword(s):

High Temperature ◽

Single Phase ◽

Nominal Composition ◽

High Entropy ◽

Chemical Complexity ◽

Alternative Processing ◽

Plasma Sintering ◽

High Temperature Synthesis ◽

Spark Plasma

Due to their inherent chemical complexity and their refractory nature, the obtainment of highly dense and single-phase high entropy (HE) diborides represents a very hard target to achieve. In this framework, homogeneous (Hf0.2Nb0.2Ta0.2Mo0.2Ti0.2)B2, (Hf0.2Zr0.2Ta0.2Mo0.2Ti0.2)B2, and (Hf0.2Zr0.2Nb0.2Mo0.2Ti0.2)B2 ceramics with high relative densities (97.4, 96.5, and 98.2%, respectively) were successfully produced by spark plasma sintering (SPS) using powders prepared by self-propagating high-temperature synthesis (SHS). Although the latter technique did not lead to the complete conversion of initial precursors into the prescribed HE phases, such a goal was fully reached after SPS (1950 °C/20 min/20 MPa). The three HE products showed similar and, in some cases, even better mechanical properties compared to ceramics with the same nominal composition attained using alternative processing methods. Superior Vickers hardness and elastic modulus values were found for the (Hf0.2Nb0.2Ta0.2Mo0.2Ti0.2)B2 and the (Hf0.2Zr0.2Ta0.2Mo0.2Ti0.2)B2 systems, i.e., 28.1 GPa/538.5 GPa and 28.08 GPa/498.1 GPa, respectively, in spite of the correspondingly higher residual porosities (1.2 and 2.2 vol.%, respectively). In contrast, the third ceramic, not containing tantalum, displayed lower values of these two properties (25.1 GPa/404.5 GPa). However, the corresponding fracture toughness (8.84 MPa m1/2) was relatively higher. This fact can be likely ascribed to the smaller residual porosity (0.3 vol.%) of the sintered material.

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