Research of Titaniferous Ores Melting and Properties of Cast Iron and Slag

2019 ◽  
Vol 391 ◽  
pp. 221-225
Author(s):  
Andrey N. Dmitriev ◽  
R.V. Petukhov ◽  
G.Yu. Vitkina ◽  
E.A. Vyaznikova
Keyword(s):  
Blast Furnace ◽  
Cast Iron ◽  
Chemical Composition ◽  
Iron Ore ◽  
Raw Materials ◽  
Scientific Research ◽  
Economic Indicators ◽  
Furnace Melting ◽  
Technical And Economic Indicators

Questions of melting of iron ore and raw materials with receipt of cast iron and slag are considered in vitro. The chemical composition of cast iron of slag is studied in vitro. The viscosity of slag is researched. Object of research - titaniferous ores with various contents of titan dioxide. The technical and economic indicators of a blast furnace melting an agglomerate and pellets (a consumption of coke and productivity, a chemical composition of cast iron and slag) received from a concentrate of the Kachkanarsky deposit are calculated. The technique of scientific research is used [1].

scholarly journals Increasing the efficiency of blast-furnace smelting by improving the quality of iron ore materials

2019 ◽  
pp. 43-60
Author(s):  
A.S. Nesterov ◽  
L.I. Garmash
Keyword(s):  
Blast Furnace ◽  
Cast Iron ◽  
Chemical Composition ◽  
Coke Consumption ◽  
Iron Ore ◽  
Raw Materials ◽  
Blast Furnace Smelting ◽  
Blast Furnace Dust ◽  
Sinter Mixture

It is noted in the work that when mastering the technology of pulverized coal injection (PUT) at the metallurgical enterprises of Ukraine, it is necessary to intensify work, including research, in the direction of improving the quality characteristics of the sinter, the stability of its chemical composition and strength parameters. The analysis of the quality of iron ore raw materials used in sintering production in Ukraine and foreign countries is carried out. The requirements of international and domestic standards for the quality of raw materials and fuels, providing for the injection of large quantities of firearms into the furnace, are given. A methodology for determining the quality of raw materials developed in the HMI is described. The results of a study of the quality of iron ore raw materials according to the developed method are presented. Based on the analysis of the results of the research, requirements were developed for the quality of granular iron ore wastes and their rational amount in the composition of the sinter charge, and the process for the production of granules was developed. Recommendations have been developed on the use in the sinter mixture of a part of the granular components of secondary waste, which allowed to increase the content of secondary resources in the mixture. As a result, the chemical composition of the sinter was stabilized, its strength was improved, the yield of sinter of the second grade was reduced, the removal of blast furnace dust and coke consumption were reduced. Improving the quality of the sinter and the rational distribution of charge materials over the cross-section of the top of the blast furnace allows for self-renewal of the protective skull, to reduce the removal of top dust by 4.3 kg / t of cast iron, and to reduce coke consumption by 19.6 kg / t of cast iron. The developed measures make it possible to increase the competitiveness of products, even at the additional cost of preparing the sinter mixture for sintering.

The Reduction Processes of the Titanium Containing Iron Ores Treatment

2016 ◽  
Vol 369 ◽  
pp. 6-11 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
R.V. Petukhov ◽  
G.Yu. Vitkina ◽  
Yu.A. Chesnokov ◽  
S.V. Kornilkov ◽  
...  
Keyword(s):  
Iron Ore ◽  
Raw Materials ◽  
Electric Melting ◽  
Iron Ores ◽  
X Ray ◽  
Reduction Processes ◽  
Furnace Melting ◽  
Metallurgical Processing ◽  
Converter Melting

The questions of metallurgical processing of titanium-containing ores are considered. The ores and concentrates of the Kachkanarsky deposit of low-titanous and high-titanous are studied. The reducibility, durability, temperatures of a softening and melting of metallurgical iron ore raw materials are studied in vitro. Via X-ray the structural analysis are carried out. The calculations by means of mathematical models of pyrometallurgical processes are executed. Possibility of the processing of these ores according to schemes is shown: «blast furnace melting − converter melting» and «metallization – electric melting».

Features of the Reducibility of Titanomagnetite Iron Ore Materials

2020 ◽  
Vol 400 ◽  
pp. 176-185
Author(s):  
A.N. Dmitriev ◽  
R.V. Alektorov ◽  
Galina Yu. Vitkina ◽  
S.A. Petrova ◽  
Yury A. Chesnokov
Keyword(s):  
Titanium Dioxide ◽  
Blast Furnace ◽  
Iron Ore ◽  
Economic Indicators ◽  
Blast Furnace Smelting ◽  
Ore Preparation ◽  
Before And After ◽  
Technical And Economic Indicators ◽  
Furnace Smelting

The reducibility of titanomagnetite iron ore materials (agglomerate, pellets) with various TiO2 contents are studied. The mineralogical features of agglomerate and pellets before and after reduction are investigated. Calculations of technical and economic indicators of blast furnace smelting using iron ore materials with different TiO2 contents are carried out. It is shown that an increase in the content of titanium dioxide in pellets and agglomerate (with an increase in the amount of concentrate introduced into them) does not change the quality of iron ore preparation for blast furnace smelting.

Processing of Agglomerates and Pellets Containing Various Amounts of Titanium Dioxide

2021 ◽  
Vol 1026 ◽  
pp. 102-108
Author(s):  
Galina Yu. Vitkina ◽  
Andrey N. Dmitriev ◽  
Roman V. Alektorov ◽  
Elena A. Vyaznikova
Keyword(s):  
Titanium Dioxide ◽  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Chemical Properties ◽  
Blast Furnace Smelting ◽  
Mass Transfer Processes ◽  
Titanium Dioxide Content ◽  
Furnace Smelting

Questions about the oxidative roasting of iron ore raw materials (agglomerates and pellets) are studied. Features of the phase structure of the iron ore raw materials containing titan and vanadium are discussed. Reducibility, durability, and the softening and melting temperatures of metallurgical iron ore raw materials are studied in vitro. The objects of the research are titaniferous ores containing different amounts of titan dioxide. The behaviors of agglomerates and pellets in a blast furnace are studied, and the influence of their physical and chemical properties on heat and mass transfer processes are researched by means of a mathematical model. The main indices of blast furnace smelting—productivity, coke consumption, composition of top gas, cast iron, and slag—are shown. It is established that the increase in titanium dioxide content in pellets, as the amount of concentrate with increased TiO2 content increases, does not cause deterioration in the quality of iron ore raw materials being prepared for blast furnace smelting. At the same time, as the hot strength of raw materials increases, the temperature at which softening begins increases and the temperature interval of softening of materials decreases.

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

scholarly journals Properties and application of carbon composite brick for blast furnace hearth

2015 ◽  
Vol 51 (2) ◽  
pp. 143-151 ◽  
Author(s):  
K.X. Jiao ◽  
J.L. Zhang ◽  
Z.J. Liu ◽  
Y.G. Zhao ◽  
X.M. Hou
Keyword(s):  
Blast Furnace ◽  
Chemical Composition ◽  
Raw Materials ◽  
Protective Layer ◽  
Silicon Powder ◽  
Slag Layer ◽  
Carbon Composite ◽  
Carbon Layer ◽  
Furnace Hearth ◽  
Blast Furnace Hearth

A type of carbon composite brick was produced via the microporous technique using natural flack graphite, ?-Al2O3 and high-quality bauxite chamotte (Al2O3?87 mass%) as raw materials with fine silicon powder as additive. The composition and microstructure of the obtained carbon composite were characterized using chemical analysis, XRD and SEM with EDS. The high temperature properties of thermal conductivity, oxidization and corrosion by molten slag and hot metal of the composite were analyzed. Based on these, the type of carbon composite brick worked in a blast furnace hearth for six years was further sampled at different positions. The protective layer was found and its chemical composition and microscopic morphology were investigated. It is found that the carbon composite brick combines the good properties of both the conventional carbon block and ceramic cup refractory. The protective layer near the hot face consists of two separated sublayers, i.e. the slag layer and the carbon layer. A certain amount of slag phase is contained in the carbon layer, which is caused by the reaction of coke ash with the refractory. No obvious change in the chemical composition of the protective layer along the depth of the sidewall is found. This work provides a useful guidance for the extension of the lifetime of blast furnace hearths.

scholarly journals Fruit Seeds as Sources of Bioactive Compounds: Sustainable Production of High Value-Added Ingredients from By-Products within Circular Economy

Molecules ◽  
2019 ◽  
Vol 24 (21) ◽  
pp. 3854 ◽  
Author(s):  
Fidelis ◽  
Moura ◽  
Kabbas Junior ◽  
Pap ◽  
Mattila ◽  
...  
Keyword(s):  
Chemical Composition ◽  
Circular Economy ◽  
Raw Materials ◽  
Scale Up ◽  
Sustainable Use ◽  
Value Added ◽  
Water Soluble ◽  
Lipophilic Compounds

The circular economy is an umbrella concept that applies different mechanisms aiming to minimize waste generation, thus decoupling economic growth from natural resources. Each year, an estimated one-third of all food produced is wasted; this is equivalent to 1.3 billion tons of food, which is worth around US$1 trillion or even $2.6 trillion when social and economic costs are included. In the fruit and vegetable sector, 45% of the total produced amount is lost in the production (post-harvest, processing, and distribution) and consumption chains. Therefore, it is necessary to find new technological and environmentally friendly solutions to utilize fruit wastes as new raw materials to develop and scale up the production of high value-added products and ingredients. Considering that the production and consumption of fruits has increased in the last years and following the need to find the sustainable use of different fruit side streams, this work aimed to describe the chemical composition and bioactivity of different fruit seeds consumed worldwide. A comprehensive focus is given on the extraction techniques of water-soluble and lipophilic compounds and in vitro/in vivo functionalities, and the link between chemical composition and observed activity is holistically explained.

Research on the Magnetizing Roasting and Magnetic Separation of Blast Sludge

2014 ◽  
Vol 644-650 ◽  
pp. 5451-5454
Author(s):  
Xu Bai ◽  
Shu Ming Wen ◽  
Shao Jun Bai ◽  
Chao Lv ◽  
Peng Xiang Zhang
Keyword(s):  
Experimental Study ◽  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Optimum Conditions ◽  
High Iron Content ◽  
Magnetic Current ◽  
Blast Furnace Production ◽  
Magnetizing Roasting ◽  
Roasting Time

In the blast furnace production process, the high iron content in the sludge produced by collecting, Iron can be used as recycled raw materials. Experimental study found that the use of magnetic roasting - weak magnetic iron powder method of recovering technology is feasible. The optimum conditions are: the grinding fineness is 87%, calcination temperature is 750 °C, roasting time is 25min, magnetic current is 1.5A under conditions to obtain a grade of 59% recovery rate of 79.3% iron ore .

Reduction Roasting of Titaniferous Ores

2019 ◽  
Vol 391 ◽  
pp. 215-220 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
R.V. Petukhov ◽  
G.Yu. Vitkina ◽  
E.A. Vyaznikova
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Chemical Properties ◽  
Furnace Process ◽  
Transfer Processes ◽  
Mass Transfer Processes ◽  
Titanium Dioxide Content ◽  
Physical And Chemical ◽  
And Chemical Properties

Questions regarding the oxidizing roasting of raw iron ore materials (agglomerate and pellets) are studied. Features of the phase structure of raw iron ore materials containing titanium and vanadium are discussed. Reducibility, durability, and temperatures of the softening and melting of metallurgical raw iron ore materials are studied in vitro. Object of research – titaniferous ores with various titanium dioxide content. The behavior of agglomerate and pellets in a blast furnace are studied, as well as the influence of their physical and chemical properties on heat and mass transfer processes using a mathematical model of the blast furnace process [1].

Mathematical Model of Forecasting the Iron Ore Materials and Coke Quality Indicators

2011 ◽  
Vol 312-315 ◽  
pp. 1198-1203 ◽  
Author(s):  
A.N. Dmitriev ◽  
Yu.A. Chesnokov ◽  
G.Yu. Arzhadeeva ◽  
Yu.P. Lazebnaya
Keyword(s):  
Mathematical Model ◽  
Blast Furnace ◽  
Quality Indicators ◽  
Iron Ore ◽  
Coke Quality ◽  
Raw Materials ◽  
Blast Furnace Smelting ◽  
Furnace Technology ◽  
Furnace Smelting

The iron ore raw materials and coke quality is the basic reserve of improvement of blast furnace technology. Some of the quality indicators of iron ore raw materials and coke and their influence on the main parameters of the blast furnace smelting are considered in this paper.

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