A Study of Slurries in Aqueous Tape Casting Processing

2007 ◽  
Vol 280-283 ◽  
pp. 753-756
Author(s):  
Xue Min Cui ◽  
Yong Huang ◽  
Ji Zhou ◽  
Chang An Wang ◽  
Shi Xi Ouyang
Keyword(s):  
Coating Thickness ◽  
Ph Value ◽  
Tape Casting ◽  
Casting Process ◽  
Solid Loading ◽  
Binder System ◽  
Drying Process ◽  
Rheological Behaviors ◽  
Acrylic Latex ◽  
Slurry Coating

As a good binder for aqueous Al2O3 suspensions tape-casting process, a commercial styrene-acrylic latex binder had been investigated. This paper studied on the rheological behaviors of the suspensions and drying process of aqueous slurries with latex binder system, and the research results indicated the rheological behaviors was affected by pH value, solid loading and dispersant (PAA-NH4) additives; and the drying speed of slurries was most decided by drying temperature and slurry coating thickness.

Fabrication and Characterization of Sr0.7Ca0.3TiO3 Substrates Using Aqueous Tape Casting Process

2010 ◽  
Vol 434-435 ◽  
pp. 275-277
Author(s):  
Wei Liang Liu ◽  
Shuo Qi Liu ◽  
Du Song Mao
Keyword(s):  
Zeta Potential ◽  
Ph Value ◽  
Tape Casting ◽  
Casting Process ◽  
Solid Loading ◽  
Potential Measurement ◽  
Binder Ratio ◽  
Rheological Test ◽  
Test Result

Sr0.7Ca0.3TiO3 (SCT) substrates were prepared through aqueous tape casting. Properties of SCT slurries with and without ammonium polyacrylate (NH4PAA) dispersant were characterized by zeta potential. The zeta potential measurement result shows that the isoelectric point (IEP) of the powder changed obviously with the addition of the dispersant. The optimum pH value of the slurry is in the range of 9-10. The rheological test result indicates that the proper content of the dispersant is between 0.6 and 0.8 wt%. The effect of different plasticizer/binder ratio (R) on the properties of the green tapes was investigated. For 56 wt% solid loading, the tensile strength of the green tape reached 2.02 MPa and the breaking elongation rate was about 8%. SEM micrographs show that the microstructure of the green tapes is homogeneous and the microstructure of the sintered tapes is dense.

scholarly journals Kaolinite-Magnesite Based Ceramics. Part I: Surface Charge and Rheological Properties Optimization of the Suspensions for the Processing of Cordierite-mullite Tapes

2019 ◽  
Author(s):  
Aghiles Hammas ◽  
Gisèle Laure Lecomte-Nana ◽  
Nadjet Azril ◽  
Imane Daou ◽  
Claire Peyratout ◽  
...  
Keyword(s):  
Zeta Potential ◽  
Sodium Silicate ◽  
Ph Value ◽  
Tape Casting ◽  
Casting Process ◽  
Sodium Hexametaphosphate ◽  
Cohesion Energy ◽  
Limit Values ◽  
Clay Slurry ◽  
Kaolinitic Clay

The present study aimed at investigating the influence of the concentration of sodium silicate and sodium hexametaphosphate on the dispersion of an aqueous kaolinitic clay slurry regarding further use for the tape casting process. The zeta potential of the kaolinitic clay slurry matched the requirements for tape casting. The addition of magnesite in the kaolinitic slurries tended to increase the zeta potential towards the required limit values. Despite, the further addition of surfactants allowed improving the zeta potential in agreement with the tape casting conditions. Accordingly, the rheological behavior, under continuous and oscillatory flow conditions, of various mixtures of magnesite and a kaolinitic clay was studied. Regarding the pH and the zeta potential measurements, the E–F attraction prevailed at low pH value, and F–F or E–E attraction was predominant at high pH value. All slurries exhibited a shear thinning behavior, which was well-correlated by Herschel–Bulkley model. It appeared that the best stability for the kaolinitic clay slurries was obtained while using 0.4 mass% and 1.2 mass% of sodium hexametaphosphate and sodium silicate respectively. An increase in the magnesite concentration above 6 mass% led to a complex behavior with low cohesion energy due to the occurrence of soluble complexes.

Comparison of Different Alumina Powders for Aqueous Tape Casting Process

2015 ◽  
Vol 820 ◽  
pp. 172-177
Author(s):  
Fernanda P. Santos ◽  
Ediana Gambin ◽  
Cristina Moniz A. Lopes ◽  
Rosa Maria Rocha
Keyword(s):  
Particle Size ◽  
Particle Size Distribution ◽  
Tape Casting ◽  
Casting Process ◽  
Aqueous System ◽  
Solid Concentration ◽  
Green Density ◽  
Commercial Alumina ◽  
Acrylic Latex ◽  
Final Density

Tape casting process was used to produce Al2O3 substrates in an aqueous system with acrylic latex emulsion as binder. The present work studied the slurry formulations in aqueous medium of Al2O3 powders with different particle size distribution and made correlation to the green and sintered tapes. Two commercial alumina powders, one sub-micrometric and other micrometric were used. Compositions of Al2O3 slurries with 80 and 83 wt% of solids were prepared by dispersing the powders in water with a dispersant with subsequently additions of 7 and 10 wt% of binder. Sub-micrometric Al2O3 resulted in a high densification tapes regardless solid concentration and binder amount in the slurry, though green density was affected. For micrometric alumina, increasing the solid concentration resulted in a little higher final density.

scholarly journals Kaolinite-Magnesite Based Ceramics. Part I: Surface Charge and Rheological Properties Optimization of the Suspensions for the Processing of Cordierite-Mullite Tapes

Minerals ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 757 ◽  
Author(s):  
Aghiles Hammas ◽  
Gisèle Lecomte-Nana ◽  
Nadjet Azril ◽  
Imane Daou ◽  
Claire Peyratout ◽  
...  
Keyword(s):  
Zeta Potential ◽  
Sodium Silicate ◽  
Ph Value ◽  
Tape Casting ◽  
Casting Process ◽  
Sodium Hexametaphosphate ◽  
Cohesion Energy ◽  
Limit Values ◽  
Clay Slurry ◽  
Kaolinitic Clay

The present study aimed at investigating the influence of the concentration of sodium silicate and sodium hexametaphosphate on the dispersion of an aqueous kaolinitic clay slurry regarding further use for the tape casting process. The zeta potential of the kaolinitic clay slurry matched the requirements for tape casting. The addition of magnesite in the kaolinitic slurries tended to increase the zeta potential towards the required limit values. Despite this, the further addition of surfactants allowed improving the zeta potential in agreement with the tape casting conditions. Accordingly, the rheological behavior, under continuous and oscillatory flow conditions, of various mixtures of magnesite and a kaolinitic clay was studied. Regarding the pH and the zeta potential measurements, the E–F attraction prevailed at low pH value, and F–F or E–E attraction was predominant at high pH value. All slurries exhibited a shear thinning behavior, which was well-correlated by the Herschel–Bulkley model. It appeared that the best stability for the kaolinitic clay slurries was obtained while using 0.4 mass% and 1.2 mass% of sodium hexametaphosphate and sodium silicate, respectively. An increase in the magnesite concentration above 6 mass% led to a complex behavior with low cohesion energy due to the occurrence of soluble complexes.

Aqueous tape casting process with styrene-acrylic latex binder

2004 ◽  
Vol 19 (3) ◽  
pp. 90-93
Author(s):  
Cui Xue-min ◽  
Ouyang Shi-xi ◽  
Huang Yong ◽  
Yu Zhi-yong ◽  
Zhao Shi-ke ◽  
...  
Keyword(s):  
Tape Casting ◽  
Casting Process ◽  
Acrylic Latex

Aqueous processing of SiC green sheets II: Binder and plasticizer

2002 ◽  
Vol 17 (8) ◽  
pp. 2019-2025 ◽  
Author(s):  
J. X. Zhang ◽  
D. L. Jianga ◽  
S.H. Tan ◽  
L. H. Gui ◽  
M. L. Ruan
Keyword(s):  
Tape Casting ◽  
Casting Process ◽  
Solid Content ◽  
Poly Vinyl Alcohol ◽  
Drying Process ◽  
Aqueous Processing ◽  
Green Tape ◽  
Potential Measurement ◽  
Gap Height ◽  
Rheological Test

Well-dispersed SiC slurries in the presence of binder and plasticizer were prepared and investigated in this series of work. In this part, poly(vinyl alcohol) (PVA) 1788 was investigated as a potential binder for aqueous tape casting process. The minimum amount of binder was determined through a primary calculation. Effects of the binder on SiC slurries properties were analyzed in term of zeta potential measurement and rheological test. Coupled with PEI as dispersant and glycerol as plasticizer, they lead to homogeneous systems which seem compatible. The suspensions (formulated with 47.9 wt% SiC powder, 1 wt% dispersant, 3.5 wt% binder, and 3.5 wt% plasticizer) exhibited a shear-thinning behavior with a very limited time-dependent character. After tape casting and drying process, the properties of green tapes were evaluated in term of solid content and gap height. The optimal solid content of SiC was found to be near 22.25 vol%, and the gap height, near 200 μm. The microstructure of green tape was characterized by TEM. Results showed that preparation of homogeneous green tapes with relative densities at about 51 vol% was feasible.

Slurry Coating of Hydroxyapatite on Zirconia Substrate

2021 ◽  
Vol 21 (8) ◽  
pp. 4157-4163
Author(s):  
Woo Chang Kim ◽  
Jong Kook Lee
Keyword(s):  
Surface Roughness ◽  
Coating Thickness ◽  
High Surface ◽  
Solid Loading ◽  
Zirconia Ceramics ◽  
Slurry Coating ◽  
Large Particles ◽  
Sbf Solution ◽  
Ph Range

Zirconia dental implants require excellent biocompatibility and high bonding strength. In this study, we attempted to fabricate biocompatible zirconia ceramics through surface modification by hydroxyapatite (HA) slurry coating. A hydroxyapatite slurry for spin coating was prepared using two sizes of hydroxyapatite particles. The hydroxyapatite slurry was obtained by adjusting the solid loading, pH range, and dispersant content. The surface roughness of the HA-coated layers on the zirconia substrate depended on the change in microstructural evolution and coating thickness. With repeated coating, the coating thickness gradually increased for both small and large particles. The specimen with two coatings had the maximum surface roughness but displayed different values depending on the size of the HA particles. High surface roughness (Ra; 0.49 μm) could be obtained from the slurry of small particles compared with that of the large particles (Ra; 0.35 μm). During a 14 days in vitro experiment in SBF solution at pH 7.4, no changes were observed in the surface microstructure of the HA coating layer on the zirconia substrate.

Preparation and Characterization of Different Composition Mg-Cu Tapes

2010 ◽  
Vol 434-435 ◽  
pp. 518-521
Author(s):  
Jun Li ◽  
Guo Qiang Luo ◽  
Qiang Shen ◽  
Lian Meng Zhang
Keyword(s):  
High Stability ◽  
Tape Casting ◽  
Casting Process ◽  
Solid Loading ◽  
Post Processing ◽  
Processing Stage ◽  
Graded Materials ◽  
Sufficient Strength ◽  
Different Thickness

Tape casting was used for the preparation of Mg-Cu systems density graded materials. A series of tapes with uniform compositions ranging from 100wt% Cu to 100wt% Mg were fabricated with sufficient strength to be handled during the post-processing stage. The effect of the tape casting process parameters on the properties of the tape were studied, such as the composition of the Mg-Cu and the solid loading. The rheology of the slurry of different Mg-Cu composition for tape casting was characterized by viscosity. The tapes characterized by microstructure, thickness and bulk density were outlined. The results demonstrated that the different Mg-Cu composition slurry with well-dispersed, high stability, certain solid loading from 45 ~70 wt% were obtained. The viscosity of the slurry and the density of the green tapes were increased with the increasing of the content of Mg. The thickness of tapes of compositions ranging from 100wt% Cu to 100wt% Mg with certain strength could be achieved 68-110μm and the density of the tapes was 0.74-2.42g/cm3. For 100wt% Cu tapes, when the solid loading was 68wt%, the high density tape was produced. The tapes with different thickness, density and different Mg-Cu compositions were obtained.

scholarly journals Microstructure and Thermoelectric Properties of (Bi0.48Sb1.52)Te3 Thick Films Prepared with Tape Casting Method

Electronics ◽  
2021 ◽  
Vol 10 (2) ◽  
pp. 140
Author(s):  
Lichen Liu ◽  
Ziping Cao ◽  
Min Chen ◽  
Jun Jiang
Keyword(s):  
Thermoelectric Properties ◽  
Low Cost ◽  
Thick Films ◽  
Tape Casting ◽  
Casting Process ◽  
Casting Method ◽  
Glass Substrates ◽  
Conductive Films ◽  
Casting Technology

This paper reports the fabrication and characterization of (Bi0.48Sb1.52)Te3 thick films using a tape casting process on glass substrates. A slurry of thermoelectric (Bi0.48Sb1.52)Te3 was developed and cured thick films were annealed in a vacuum chamber at 500–600 °C. The microstructure of these films was analyzed, and the Seebeck coefficient and electric conductivity were tested. It was found that the subsequent annealing process must be carefully designed to achieve good thermoelectric properties of these samples. Conductive films were obtained after annealing and led to acceptable thermoelectric performance. While the properties of these initial materials are not at the level of bulk materials, this work demonstrates that the low-cost tape casting technology is promising for fabricating thermoelectric modules for energy conversion.

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