Finite-Element-Simulation of Interfacial Crack Propagation: Cross-Check of Simulation Results with the Essential Work of Interfacial Fracture Method

2006 ◽  
Vol 312 ◽  
pp. 9-14 ◽  
Author(s):  
T. Schüller ◽  
B. Lauke

An advanced finite-element model for the complete failure process of a double notched specimen with crack tip blunting caused by yielding and subsequent crack propagation is used for the simulation of realistic specimens. Cracks in a homogeneous material and bimaterial cracks are studied. The calculated load-displacement curves show generally the shape known from experiments and theoretical considerations. The simulation allows determination of a working range of set up parameters like geometry, test speed or clamping conditions. The numerical model simulates crack propagation on the basis of a criterion which is similar to the energy release rate. The essential work of interfacial fracture method provides a method to determine the fracture toughness from load-displacement curves. This method is well suited to check the numerical simulation because both use an energy based failure criterion. If applied to simulated load-displacement curves the resulting essential work of interfacial fracture should directly match the fracture criterion used as input for the simulation. In fact, the data reduction of the simulated curves results in values for the fracture toughness that almost perfectly match the input values of the simulation. This agreement is a strong argument for the consistency of the simulation and the data reduction scheme.

2007 ◽  
Vol 348-349 ◽  
pp. 853-856
Author(s):  
Shan Suo Zheng ◽  
Lei Li ◽  
Guo Zhuan Deng ◽  
Liang Zhang

Steel reinforced high strength and high performance concrete (SRHSHPC) specimens were experimented to study the mechanical behaviors between steel and concrete interface. In experiment, interfacial bond softening process was observed, which can be explained in terms of damage along the interface, leading to progressive reduction of shear transfer capability between steel and high strength and high performance concrete (HSHPC). In this paper, bond softening process along the interface is considered in the analysis of crack-induced debonding. Interfacial bond-slip mechanism between steel and HSHPC is studied in detail based on fracture mechanics. With the help of acoustic emissions technology, the crack propagation in the interlayer was observed, thus the interfacial crack propagation and fracture model is set up. Under the assumption that the interlayer is weak concrete compared with concrete matrix, the stress field as well as displacement field around the crack tip is deduced. The characteristics of interfacial fracture process are discussed and a model for interfacial fracture process zone is built up. With this model, the size of fracture process zone can be derived. At last, the influence of the fracture process zone on interfacial fracture toughness is determined using critical fracture toughness. All these may contribute to improvement of theory for SRHSHPC composite structure.


Author(s):  
Jiantao Zheng ◽  
Suresh K. Sitaraman

Characterization of interfacial fracture parameters for nano-scale thin films continues to be challenging due to the difficulties associated with preparing samples, fixturing and loading the samples, and extracting and analyzing the experimental data. In this paper, we propose a stress-engineered superlayer test method that can be used to measure the interfacial fracture parameters of nano-scale (as well as micro-scale) thin films without the need for loading fixtures. The proposed test employs the residual stress in sputter-deposited metals to provide the energy for interfacial crack propagation. The innovative aspect of the test is the use of an etchable release layer that is deposited between the two interfacial materials of interest. The release layer is designed such that the available energy for interfacial crack propagation will continue to decrease as the crack propagates, and at the location where the crack ceases to propagate, the available energy for crack propagation will be the critical energy for crack propagation or the interfacial fracture toughness. The proposed test method has been successfully used to characterize Ti thin film on Si substrate.


2013 ◽  
Vol 577-578 ◽  
pp. 517-520 ◽  
Author(s):  
Shi Fan Zhu ◽  
Yang Cao ◽  
Chun Huan Guo ◽  
Feng Chun Jiang

The dynamic fracture behavior of 7075-T6 aluminum alloy was studied by finite element method to simulate a cracked three-point bending specimen loaded by stress wave loading. In order to determine the elastic-plastic dynamic fracture toughness using quasi-static fracture mechanics theory, the nominal load measured by Hopkinson pressure bar loaded fracture testing system was input into a finite element program to calculate the loading point displacement, and then this displacement was employed to obtain the load-displacement field in the vicinity of the crack tip without the inertia effect, the variation of J-integral as a function of time was established using the load-displacement parameters determined by finite element analysis. The critical J-integral corresponding to crack initiation time detected by a small strain gauge mounted on the three-point bending fracture specimen is determined as an elastic-plastic dynamic fracture toughness (JId). The comparison between the equivalent dynamic fracture toughness(KId) given by the aforementioned procedures and the value measured in previous studies was made to verify the validation of the proposed procedure.


2021 ◽  
Author(s):  
Diego F. Mora M. ◽  
Markus Niffenegger

Abstract The core region of the RPV can be considered a hollow circular cylinder disregarding the geometrical details due to nozzles. This contribution investigates the prediction capabilities for crack initiation, crack growth and arrest by means of a rather simple method based on the closed-weight function formula for the stress intensity factor (SIF) for axial cracks in hollow cylinders subjected to thermal shock. The method is explained together with some illustrative examples for real low allow steel used in nuclear applications. In order to obtain the temperature and stress distribution in the cylinder during the thermal shock, a finite element (FE) model is defined to obtain the uncoupled solution of these two fields needed for the closed-weight function. Since the material exhibits a ductile-brittle transition fracture behavior, the temperature-dependent fracture toughness for initiation and for arrest are described using the ASME model. The solution for the SIF is based on linear elastic fracture mechanics (LEFM) and therefore only elastic material is assumed and the crack can propagate in brittle manner. The crack initiates propagation if the SIF value at the crack tip reaches the fracture toughness (for initiation) and propagates unstably in mode I unless the fracture arrest toughness is reached. The quality of the solution is checked by comparing the obtained solution for a “stationary” crack with the calculated extended finite element method (XFEM) solution for the same loading transient. The results show that for some geometries of the cylinder, the crack stops and in some other cases the crack propagates until the cylinder fails. The combined closed-weight function-initiation-growth-arrest (WFF-IGA) algorithm does not require expensive computational resources and gives fast reliable results. The WFF-IGA method provides a powerful and economical way to predict the crack propagation and arrest of the initial crack. This is an advantage when an optimization of the structure is needed.


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