In Situ Combustion Synthesis of h-BN-SiC High-Temperature Ceramics

2007 ◽  
Vol 353-358 ◽  
pp. 1501-1504 ◽  
Author(s):  
Hong Bo Li ◽  
Yong Ting Zheng ◽  
Jie Cai Han

The feasibility of fabricating h-BN-SiC high-temperature ceramics by in-situ combustion synthesis was demonstrated by igniting the mixture of boron carbide and silicon powder under 100MPa nitrogen pressure. The reaction thermodynamics and the adiabatic combustion temperature were calculated theoretically. The phase composition, microstructure and mechanical properties of composite were identified by XRD and SEM. The maximum bending strength and fracture toughness of the composite were 65.2 MPa and 1.4 MPa·m1/2 under room temperature, respectively. The effects of h-BN and SiC dilution contents on the mechanical properties of composite were also discussed.

1993 ◽  
Vol 8 (11) ◽  
pp. 2830-2834 ◽  
Author(s):  
Bingchu Mei ◽  
Runzhang Yuan ◽  
Xinlong Duan

In this paper, the possibilities of preparing TiC-reinforced Ni3Al-matrix composites by SM (self-propagating high temperature synthesis and melting process) were examined. Two kinds of composites, namely, commercial TiC-reinforcement and synthesized TiC-reinforcement Ni3Al-matrix composites, were fabricated. The effects of particle size of the commercial TiC on the mechanical properties of the Ni3Al-matrix composites were studied. The results show that the mechanical properties of the composites decrease with increasing particle size of the commercial TiC. The microstructures of 35 wt. % TiC + 65 wt. % Ni3Al composites produced by SM technology from the four elements Ti, C, Ni, and Al were examined. The results show that in these composites, the particle size of TiC synthesized in situ is fine and that the materials have considerable high-temperature bending strength and fracture toughness.


2011 ◽  
Vol 239-242 ◽  
pp. 1072-1075
Author(s):  
Yu Xin Li ◽  
Pei Kang Bai

Ni/TiC composites have been produced using laser induced self-propagating high-temperature synthesis. The chemical composition and microstructure were investigated by means of X-ray diffraction and scanning electron microscope. The sintered density and mechanical properties such as bending strength and micro-hardness were also measured. The results showed that the synthesized products were consisted of TiC and Ni phases, which indicated that the TiC was synthesized by the in-situ reaction. Moreover, the results revealed that the sintered density increased and the micro-hardness and bending strength of the synthesized products gradually decreased with the increasing of Ni contents.


2020 ◽  
Author(s):  
Xuye Wang ◽  
Fangfang Qi ◽  
Jun Ji ◽  
Guopu Shi ◽  
Qinggang Li ◽  
...  

Abstract In this study, Ti3SiC2/Al2O3 composites were prepared via in-situ hot pressing sintering at 1550 °C. Al used as a sintering aid reduced the production of TiC impurity phase and stabilized the crystal lattice of Ti3SiC2 to inhibit its decomposiition at high temperature. This is because Al replaced some of the Si atoms to form Ti3(Si1 − xAlx)C2, which showed a crystal structure similar to that of Ti3SiC2. The addition of Al is a prerequisite for the formation of high density Ti3SiC2/Al2O3 composites at high temperature. Laminar Ti3SiC2 grains and granular Al2O3 grains were densely packed and tightly bonded, furthermore, unique mosaic structure of Ti3SiC2-Al2O3 created at high temperatures improve the mechanical properties such as hardness, bending strength and fracture toughness of Ti3SiC2/Al2O3 composites, with the highest reaching 16.97 GPa, 553.38 MPa and 9.63 MPa·m1/2, respectively. The mechanism responsible for improved mechanical properties for Ti3SiC2/Al2O3 composites were the synergistic action of grain pullout, microcrack deflection, and extend the crack growth from two different kinds of grains.


Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Kuai Zhang ◽  
Yungang Li ◽  
Hongyan Yan ◽  
Chuang Wang ◽  
Hui Li ◽  
...  

An Fe/FeAl2O4 composite was prepared with Fe-Fe2O3-Al2O3 powder by a hot press sintering method. The mass ratio was 6:1:2, sintering pressure was 30 MPa, and holding time was 120 min. The raw materials for the powder particles were respectively 1 µm (Fe), 0.5 µm (Fe2O3), and 1 µm (Al2O3) in diameter. The effect of sintering temperature on the microstructure and mechanical properties of Fe/FeAl2O4 composite was studied. The results showed that Fe/FeAl2O4 composite was formed by in situ reaction at 1300 °C–1500 °C. With the increased sintering temperature, the microstructure and mechanical properties of the Fe/FeAl2O4 composite showed a change law that initially became better and then became worse. The best microstructure and optimal mechanical properties were obtained at 1400 °C. At this temperature, the grain size of Fe and FeAl2O4 phases in Fe/FeAl2O4 composite was uniform, the relative density was 96.7%, and the Vickers hardness and bending strength were 1.88 GPa and 280.0 MPa, respectively. The wettability between Fe and FeAl2O4 was enhanced with increased sintering temperature. And then the densification process was accelerated. Finally, the microstructure and mechanical properties of the Fe/FeAl2O4 composite were improved.


2014 ◽  
Vol 602-603 ◽  
pp. 438-442
Author(s):  
Lei Yu ◽  
Jian Yang ◽  
Tai Qiu

Fully dense (ZrB2+ZrC)/Zr3[Al (Si)]4C6 composites with ZrB2 content varying from 0 to 15 vol.% and fixed ZrC content of 10 vol.% were successfully prepared by in situ hot-pressing in Ar atmosphere using ZrH2, Al, Si, C and B4C as raw materials. With the increase of ZrB2 content, both the bending strength and fracture toughness of the composites increase and then decrease. The synergistic action of ZrB2 and ZrC as reinforcements shows significant strengthening and toughing effect to the Zr3[Al (Si)]4C6 matrix. The composite with 10 vol.% ZrB2 shows the optimal mechanical properties: 516 MPa for bending strength and 6.52 MPa·m1/2 for fracture toughness. With the increase of ZrB2 content, the Vickers hardness of the composites shows a near-linear increase from 15.3 GPa to 16.7 GPa. The strengthening and toughening effect can be ascribed to the unique mechanical properties of ZrB2 and ZrC reinforcements, the differences in coefficient of thermal expansion and modulus between them and Zr3[Al (Si)]4C6 matrix, fine grain strengthening and uniform microstructure derived by the in situ synthesis reaction.


2021 ◽  
pp. 1-13
Author(s):  
Wang Xiaoyan ◽  
Zhao Jian ◽  
Yin Qingguo ◽  
Cao Bao ◽  
Zhang Yang ◽  
...  

Summary Achieving effective results using conventional thermal recovery technology is challenging in the deep undisturbed reservoir with extra-heavy oil in the LKQ oil field. Therefore, in this study, a novel approach based on in-situ combustion huff-and-puff technology is proposed. Through physical and numerical simulations of the reservoir, the oil recovery mechanism and key injection and production parameters of early-stage ultraheavy oil were investigated, and a series of key engineering supporting technologies were developed that were confirmed to be feasible via a pilot test. The results revealed that the ultraheavy oil in the LKQ oil field could achieve oxidation combustion under a high ignition temperature of greater than 450°C, where in-situ cracking and upgrading could occur, leading to greatly decreased viscosity of ultraheavy oil and significantly improved mobility. Moreover, it could achieve higher extra-heavy-oil production combined with the energy supplement of flue gas injection. The reasonable cycles of in-situ combustion huff and puff were five cycles, with the first cycle of gas injection of 300 000 m3 and the gas injection volume per cycle increasing in turn. It was predicted that the incremental oil production of a single well would be 500 t in one cycle. In addition, the supporting technologies were developed, such as a coiled-tubing electric ignition system, an integrated temperature and pressure monitoring system in coiled tubing, anticorrosion cementing and completion technology with high-temperature and high-pressure thermal recovery, and anticorrosion injection-production integrated lifting technology. The proposed method was applied to a pilot test in the YS3 well in the LKQ oil field. The high-pressure ignition was achieved in the 2200-m-deep well using the coiled-tubing electric igniter. The maximum temperature tolerance of the integrated monitoring system in coiled tubing reached up to 1200°C, which provided the functions of distributed temperature and multipoint pressure measurement in the entire wellbore. The combination of 13Cr-P110 casing and titanium alloy tubing effectively reduced the high-temperature and high-pressure oxygen corrosion of the wellbore. The successful field test of the comprehensive supporting engineering technologies presents a new approach for effective production in deep extra-heavy-oil reservoirs.


Sign in / Sign up

Export Citation Format

Share Document