Microstructure of ZrB2–SiC Composite Fabricated by Spark Plasma Sintering

2008 ◽  
Vol 368-372 ◽  
pp. 1743-1745 ◽  
Author(s):  
Jian Ling Cao ◽  
Qiang Xu ◽  
Shi Zhen Zhu ◽  
Jun Feng Zhao ◽  
Fu Chi Wang
Keyword(s):  
Electron Microscopy ◽  
Spark Plasma Sintering ◽  
Raw Material ◽  
Binder Phase ◽  
X Ray Diffraction ◽  
Ultra High Temperature Ceramics ◽  
Zro2 Phase ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Transmitting Electron Microscopy

ZrB2-SiC composite is a promising candidate for ultra-high temperature ceramics, which is difficult to be sintered due to strong covalent bonding of ZrB2 and SiC. ZrB2-30Vol.%SiC composite was prepared by spark plasma sintering technique (SPS) at the sintering temperature of 1850°C, sintering pressure of 50MPa, heating rate of 200°C/min and holding time of 3 minutes. The phase components and microstructure were examined by X-ray diffraction, scanning electron microscopy and transmitting electron microscopy. The results show that the product is composed of ZrB2 phase, SiC phase and ZrO2 phase. A rationalization for the presence of ZrO2 phase is based on the impurity of raw material and oxidation of ZrB2 during SPS. The consolidated product is very dense and no apparent pores exist in the microstructure. ZrO2 phase with irregular shape is found among some particles as a binder phase. It is shown that the presence of ZrO2 phase may be beneficial to the densification of ZrB2-SiC composite.

THE GROWTH OF MnSi1.73 PREPARED BY SPARK PLASMA SINTERING

2004 ◽  
Vol 18 (01) ◽  
pp. 87-93 ◽  
Author(s):  
ZHIMIN WANG ◽  
YIDONG WU ◽  
YUANJIN HE
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Spark Plasma Sintering ◽  
X Ray Diffraction ◽  
Mechanical Pressure ◽  
Growth Processes ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Scanning Electron

Crystals of MnSi 1.73 were prepared by Spark Plasma Sintering (SPS) technique, analyzed by X-ray diffraction (XRD), and invested by metalogragh and scanning electron microscopy (SEM). The growth processes of the samples were studied. It was found that the Mn–Si powders partly formed MnSi 1.73 crystals at 912–937 K under the mechanical pressure of 20 MPa in low vacuum (about 5.0 Pa), and fully formed MnSi 1.73 crystals after sintered at 1173 K for 15 minutes under 40 MPa.

Evaluation of an original use of spark plasma sintering to laminate carbon fibres reinforced aluminium

2017 ◽  
Vol 52 (16) ◽  
pp. 2149-2161 ◽  
Author(s):  
Christophe Perron ◽  
Corinne Arvieu ◽  
Eric Lacoste
Keyword(s):  
Electron Microscopy ◽  
Spark Plasma Sintering ◽  
Raw Material ◽  
Foil Thickness ◽  
Reactive System ◽  
Carbide Formation ◽  
Carbon Fibres ◽  
Liquid Aluminium ◽  
Plasma Sintering ◽  
Spark Plasma

An alternative route for producing aluminium matrix reinforced with continuous carbon fibres is proposed in this paper. On the one hand, liquid aluminium does not wet carbon; on the other hand, however, the two form a reactive system leading to carbide formation. A novel way to obtain continuous carbon fibre-reinforced aluminium was investigated, using spark plasma sintering with aluminium foils as raw material. Sintering parameters were adjusted to achieve the effective welding of aluminium foils and penetration of the metal between the filaments. A quality assessment of the fibre/aluminium coupling is presented. Interfaces were then investigated by scanning electron microscopy, transmission electron microscopy and energy-dispersive ray spectroscopy. An effective cohesion of fibres with the matrix was shown. The manageable fibre positioning could result in unidirectional architecture and reinforcement rate should be handled through foil thickness and yarn properties. Using tensile tests, cohesion between aluminium and carbon fibres can be quantified.

TiCN-Based Cermets Strengthened with SiC Nano-Whiskers by Spark Plasma Sintering

2012 ◽  
Vol 512-515 ◽  
pp. 932-935
Author(s):  
Ying Peng ◽  
Zhi Jian Peng ◽  
Xiao Yong Ren ◽  
Hui Yong Rong ◽  
Cheng Biao Wang ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Flexural Strength ◽  
Spark Plasma Sintering ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Addition Amount ◽  
Scanning Electron

TiCN-based cermets with different amounts of SiC nano-whiskers were prepared by spark plasma sintering. The microstructure and mechanical properties of the as-prepared cermets were investigated. X-ray diffraction revealed that there were no SiC peaks detected, turning out some peaks of new carbide and silicate hard phases. Scanning electron microscopy indicated that there were more and more pores in the cermets with increasing amount of SiC whisker added, and the fracture mechanism of the cermets was mainly inter-granular fracture. With increasing addition amount of nano-SiC whisker, the hardness and flexural strength of the cermets increased first and decreased then, presenting the highest hardness (2170 HV) and flexural strength (750 MPa), respectively, when the addition content of nano-whiskers is 2.5 wt%.

Spark Plasma Sintering of PbTe Thermoelectric Bulk Materials With Small Grains

2008 ◽  
Author(s):  
Chia-Hung Kuo ◽  
Chii-Shyang Hwang ◽  
Jie-Ren Ku ◽  
Ming-Shan Jeng ◽  
Fang-Hei Tsau
Keyword(s):  
Electron Microscopy ◽  
Spark Plasma Sintering ◽  
X Ray Diffraction ◽  
Bulk Materials ◽  
Combination Process ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Spark Plasma ◽  
Diffraction Patterns ◽  
Microscopy Images

PbTe is a conventional thermoelectric material for thermoelectric generator at intermediate temperature. Small grain size effect has been reported to improve PbTe ZT values (figure of merit). We report a combination process of attrition milling and spark plasma sintering (SPS) for preparing PbTe bulk materials with small grain sizes. The PbTe powders were milled by attrition under 600 rpm for 6–96 h and followed by SPS process under the sintering temperature of 573–773 K, the heating rate of 100 K/min, and the sintering pressure of 50 MPa. The powders and bulk materials as-prepared were then studied by X-ray diffraction patterns, scanning electron microscopy images, and transmission electron microscopy images. Transport properties of polycrystalline PbTe bulks were evaluated through temperature dependent thermal conductivity measurements.

Structural Analysis of PM Biocomposites Based on Hydroxyapatite Nanopowders Elaborated by Spark Plasma Sintering Route

2012 ◽  
Vol 188 ◽  
pp. 52-58
Author(s):  
Bebe Adrian Olei ◽  
Oana Gîngu ◽  
Nicoleta Lupu ◽  
Gabriela Sima
Keyword(s):  
Structural Analysis ◽  
Spark Plasma Sintering ◽  
High Energy ◽  
Raw Material ◽  
X Ray Diffraction ◽  
Detailed Structural Analysis ◽  
Plasma Sintering ◽  
High Energy Ball Mill ◽  
Spark Plasma ◽  
Energy Ball

The objective of this research is the development of a detailed structural analysis of biocomposites with ceramic matrix of hydroxyapatite (Hap) reinforced by titanium (Ti), elaborated by powder metallurgy technology. Nanometric Hap powders (<200nm) 75% wt and micrometric Ti powders (<150μm) are homogenized in a high energy ball mill Pulverisette 6. Spark plasma sintering (SPS) is the sintering route able to lead to nanostructured sintered samples when nanopowders are used as raw material. The SPS parameters are: the sintering temperature, T=(1000-1100)°C and the maintaining time, t=(10-20) minutes in vacuum. The influence of the sintering parameters on the composites structures is monitored using the optical microscopy (OM), electronic microscopy (SEM) and the X-Ray diffraction (XRD).

scholarly journals Microstructure and properties of nano-laminated Y3Si2C2 ceramics fabricated via in situ reaction by spark plasma sintering

2021 ◽  
Vol 10 (3) ◽  
pp. 578-586
Author(s):  
Lin-Kun Shi ◽  
Xiaobing Zhou ◽  
Jian-Qing Dai ◽  
Ke Chen ◽  
Zhengren Huang ◽  
...  
Keyword(s):  
Spark Plasma Sintering ◽  
Atomic Scale ◽  
Max Phase ◽  
X Ray Diffraction ◽  
Selected Area Electron Diffraction ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Spark Plasma ◽  
Diffraction Patterns

AbstractA nano-laminated Y3Si2C2 ceramic material was successfully synthesized via an in situ reaction between YH2 and SiC using spark plasma sintering technology. A MAX phase-like ternary layered structure of Y3Si2C2 was observed at the atomic-scale by high resolution transmission electron microscopy. The lattice parameters calculated from both X-ray diffraction and selected area electron diffraction patterns are in good agreement with the reported theoretical results. The nano-laminated fracture of kink boundaries, delamination, and slipping were observed at the tip of the Vickers indents. The elastic modulus and Vickers hardness of Y3Si2C2 ceramics (with 5.5 wt% Y2O3) sintered at 1500 °C were 156 and 6.4 GPa, respectively. The corresponding values of thermal and electrical conductivity were 13.7 W·m-1·K-1 and 6.3×105 S·m-1, respectively.

Development of WC-Fe3Al Composites by Spark Plasma Sintering Process

2016 ◽  
Vol 881 ◽  
pp. 307-312
Author(s):  
Luis Antonio C. Ybarra ◽  
Afonso Chimanski ◽  
Sergio Gama ◽  
Ricardo A.G. da Silva ◽  
Izabel Fernanda Machado ◽  
...  
Keyword(s):  
Spark Plasma Sintering ◽  
Zinc Stearate ◽  
Sintering Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Al Composite ◽  
Spark Plasma ◽  
Short Time ◽  
Vibration Mill

Tungsten carbide (WC) based composites are usually produced with cobalt, but this binder has the inconvenience of shortage, unstable price and potential carcinogenicity. The objective of this study was to develop WC composite with intermetallic Fe3Al matrix. Powders of WC, iron and aluminum, with composition WC-10 wt% Fe3Al, and 0.5 wt% zinc stearate were milled in a vibration mill for 6 h and sintered in a SPS (spark plasma sintering) furnace at 1150 °C for 8 min under pressure of 30 MPa. Measured density and microstructure analysis showed that the composite had significant densification during the (low-temperature, short time) sintering, and X-ray diffraction analysis showed the formation of intermetallic Fe3Al. Analysis by Vickers indentation resulted in hardness of 11.2 GPa and fracture toughness of 24.6 MPa.m1/2, showing the feasibility of producing dense WC-Fe3Al composite with high mechanical properties using the SPS technique.

Spark Plasma Sintering of Ti-4.5Al-3V-2Fe-2Mo (SP-700)

2010 ◽  
Vol 654-656 ◽  
pp. 819-822
Author(s):  
Genki Kikuchi ◽  
Hiroshi Izui ◽  
Yuya Takahashi ◽  
Shota Fujino
Keyword(s):  
Spark Plasma Sintering ◽  
Room Temperature ◽  
Volume Fraction ◽  
Titanium Boride ◽  
Tensile Tests ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Tib2 Particles

In this study, we focused on the sintering performance of Ti-4.5Al-3V-2Mo-2Fe (SP-700) and mechanical properties of SP-700 reinforced with titanium boride (TiB/SP-700) fabricated by spark plasma sintering (SPS). TiB whiskers formed in titanium by a solid-state reaction of titanium and TiB2 particles were analyzed with scanning electron microscopy and X-ray diffraction. The TiB/SP-700 was sintered at temperatures of 1073, 1173, and 1273 K and a pressure of 70 MPa for 10, 30, and 50 min. The volume fraction of TiB ranged from 1.7 vol.% to 19.9 vol.%. Tensile tests of TiB/SP-700 were conducted at room temperature, and the effect of TiB volume fraction on the tensile properties was investigated.

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