Automatic Inspection System for Grain Size Distribution Using a Commercial Grind Gauge
Grind gauge is a measuring tool for size of grains or particles included in paint or ink. Its geometrical specifications and operational procedure are regulated to some extent and partly standardized in both ISO and JIS. However, only skilled technician can manage to handle it properly and to obtain correct measurement results. The objective of this study is to develop an automatic inspection system for the grain or particle size by use of artificial lighting and CCD camera with image processing techniques. A telecentric lens system was constructed and high resolution CCD camera was attached to it. Advantages of coaxial illumination and oblique illumination methods were revealed and their applicability was examined respectively. The optical configuration to cover the scale and the whole groove width of grind gauge was devised so that the captured image data could contain both grain/particle distribution and height location. A proper software program followed by image processing algorithm was established to reveal particle mark and liner mark.