Surface Stress Concentration Analysis of Shot Peened Aluminium Alloys

2010 ◽  
Vol 449 ◽  
pp. 70-76
Author(s):  
J. Solis-Romero ◽  
J. Oseguera-Peña ◽  
J. Verduzco-Martínez ◽  
J. González-Sánchez

Fatigue limit for surface crack initiation on shot peened Aluminium Alloys resulted to be determined by surface residual stress and stress concentration, according to the magnitude of the applied stress. The effect of surface roughness considered as micro-notches (dents) has been analysed by using the Vallellano and Navarro’s formulation. It was also determined that the stress gradient associated to those dents dominates over the closure stress effect.

2010 ◽  
Vol 64 ◽  
pp. 43-48
Author(s):  
Giuseppe Pezzotti

Photo- and electro-stimulated probes have been employed for quantitatively evaluating highly graded residual stress fields generated at the surface of alumina hip joints. Optical calibrations revealed large differences in probe size, which strongly affected the detected magnitude of residual stress. A comparison between the responses of Raman and fluorescence probes in polycrystalline alumina showed that the depth of those probes spread to an extent in the order of the tens of microns even with using a confocal probe configuration. On the other hand, the electro-stimulated luminescence emitted by oxygen vacancy sites (F+ center) in the alumina lattice represented a suitable choice for confining to a shallow volume the stress probe. The electron probe enabled confining the measurement depth to the order of the tens of nanometers. Maps of surface residual stress were collected on both main-wear and non-wear zones of an alumina femoral head. A comparison among stress maps taken at exactly the same location, but employing different probes, clarified the averaging probe effects on surface stress magnitude.


Author(s):  
Yu-Jia Li ◽  
Fu-Zhen Xuan ◽  
Zheng-Dong Wang ◽  
Shan-Tung Tu

Axial force-controlled fatigue tests are conducted at various stress ratios (R) on Ti-6Al-4V specimens prepared by two different manufacturing techniques (hard turning plus polishing with and without vacuum stress relieve anneal carried out after polishing). Residual stress is measured by using X-ray diffraction. Results indicate that the surface compressive residual stress lead to an increase of fatigue limit at a given life and stress ratio. This effect decreases with increasing stress ratio R. At R = 0.6, the effect of surface residual stress on fatigue limit fades away. In addition, the location of crack initiation shifts from surface to interior when the stress ratio changes from −1 to 0.6.


1960 ◽  
Vol 82 (1) ◽  
pp. 76-78 ◽  
Author(s):  
E. C. Reed ◽  
J. A. Viens

Investigation of the effect of surface residual stress on the endurance limit of 6Al 4V titanium alloy shows that this effect is equal within experimental error to the residual stress divided by a constant. Results can be expressed by a simple equation. A value for the constant has been derived.


Author(s):  
Michael Gorelik ◽  
Waled T. Hassan ◽  
Harry Kington

A number of earlier publications discussed the benefits of probabilistic analysis and probabilistic lifing in application to critical rotating engine components. One of the important variables in both probabilistic and deterministic lifing analysis is the level of residual stress in the component. Near surface residual stresses directly influence the fatigue life of critical engine rotating components. Depending on sign and magnitude a near surface residual stress gradient can either inhibit or accelerate fatigue initiation and crack propagation. A major barrier to introducing subsurface residual stress information into the life calculation process is the necessity to make accurate and reliable nondestructive measurements on as produced hardware. The paper reviews several NDE technologies that could be candidates for both production and in-service non-destructive residual stress measurements. The importance of having accurate residual stress information and its use in the probabilistic design and life management process is illustrated on several examples. A linkage with several ongoing industry R&D programs is discussed.


2010 ◽  
Vol 2 (1) ◽  
pp. 873-882 ◽  
Author(s):  
Yuuji Shimatani ◽  
Kazuaki Shiozawa ◽  
Takehiro Nakada ◽  
Takashi Yoshimoto

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