Preparation and Properties of Polyamide 6-Functionalized Nanometer-Sized Graphene Composite Fiber

2012 ◽  
Vol 519 ◽  
pp. 20-23 ◽  
Author(s):  
Hai Hui Liu ◽  
Wei Wei Peng ◽  
Yong Tan ◽  
Li Chen Hou ◽  
Xing Xiang Zhang

A novel approach to the functionalization of nanometer-sized graphene was presented in this work. Covalent bonding between the filler and matrix was formed, with minimal disruption to the sp2 hybridization of the pristine graphene sheet. Functionalization proceeded by covalently bonding a 4-substituted benzoic acid monomer to the surface of expanded graphene, via ‘‘direct Friedel-Crafts” acylation in mild reaction medium of polyphosphoric acid (PPA)/phosphorous pentoxide. Polyamide 6 (PA6)-functionalized graphene (FG) composites were prepared by in situ polymerization of ε-caprolactam in the presence of nanometer-sized FG. Nanocomposite fiber with 0.1 wt.% content of nanometer-sized FG was prepared with a piston spinning machine and hot-roller drawing machine. The nanometer-sized FG performed homogeneous dispersion in the polymer matrix. The mechanical properties of the PA6-FG composites fiber was enhanced by adding FG in the polymer matrix. The new functionalization method paves the way to prepare graphene-based nanocomposites fiber simply, without disrupting the primary structures of nanometer-sized graphene.

Polymers ◽  
2020 ◽  
Vol 12 (1) ◽  
pp. 211 ◽  
Author(s):  
Valentina Sabatini ◽  
Tommaso Taroni ◽  
Riccardo Rampazzo ◽  
Marco Bompieri ◽  
Daniela Maggioni ◽  
...  

Polyamide 6 (PA6) suffers from fast degradation in humid conditions due to hydrolysis of amide bonds, which limits its durability. The addition of nanotubular fillers represents a viable strategy for overcoming this issue, although the additive/polymer interface at high filler content can become privileged site for moisture accumulation. As a cost-effective and versatile material, halloysite nanotubes (HNT) were investigated to prepare PA6 nanocomposites with very low loadings (1–45% w/w). The roles of the physicochemical properties of two differently sourced HNT, of filler functionalization with (3-aminopropyl)triethoxysilane and of dispersion techniques (in situ polymerization vs. melt blending) were investigated. The aspect ratio (5 vs. 15) and surface charge (−31 vs. −59 mV) of the two HNT proved crucial in determining their distribution within the polymer matrix. In situ polymerization of functionalized HNT leads to enclosed and well-penetrated filler within the polymer matrix. PA6 nanocomposites crystal growth and nucleation type were studied according to Avrami theory, as well as the formation of different crystalline structures (α and γ forms). After 1680 h of ageing, functionalized HNT reduced the diffusion of water into polymer, lowering water uptake after 600 h up to 90%, increasing the materials durability also regarding molecular weights and rheological behavior.


2014 ◽  
Vol 1015 ◽  
pp. 381-384
Author(s):  
Li Liu ◽  
Li Hai Cai ◽  
Dan Liu ◽  
Jun Xu ◽  
Bao Hua Guo

The poly (butylene succinate) (PBS) and 3 wt% attapulgite (ATP) reinforced PBS/ATP nanocomposites with 1,6-hexanediol were fabricated using an in situ polymerization method. The crystallization behaviors indicated that ATP had effectively acted as nucleating agent, resulting in the enhancement on the crystallization temperature. The SEM results showed a superior interfacial linkage between ATP and PBS. Also, ATP could disperse as a single fiber and embed in the polymer matrix, which resulted in the improved mechanical properties.


Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 4 ◽  
Author(s):  
Orsolya Viktória Semperger ◽  
András Suplicz

With the rapid development of the automotive industry, there is also a significant need to improve the raw materials used. Therefore, the demand is increasing for polymer composites with a focus on mass reduction and recyclability. Thermoplastic polymers are preferred because of their recyclability. As the automotive industry requires mass production, they require a thermoplastic raw material that can impregnate the reinforcement in a short cycle time. The most suitable monomer for this purpose is caprolactam. It can be most efficiently processed with T-RTM (thermoplastic resin transfer molding) technology, during which polyamide 6 is produced from the low-viscosity monomer by anionic ring-opening (in situ) polymerization in a tempered mold with a sufficiently short cycle time. Manufacturing parameters, such as polymerization time and mold temperature, highly influence the morphological and mechanical properties of the product. In this paper, the properties of polyamide 6 produced by T-RTM are analyzed as a function of the production parameters. We determine the crystallinity and the residual monomer content of the samples and their effect on mechanical properties.


2020 ◽  
Vol 27 (9) ◽  
Author(s):  
Dmitriy Leonov ◽  
Tatiana Ustinova ◽  
Natalia Levkina ◽  
Anton Mostovoy ◽  
Marina Lopukhova

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1787
Author(s):  
Jelena Vasiljević ◽  
Andrej Demšar ◽  
Mirjam Leskovšek ◽  
Barbara Simončič ◽  
Nataša Čelan Korošin ◽  
...  

Studies of the production of fiber-forming polyamide 6 (PA6)/graphene composite material and melt-spun textile fibers are scarce, but research to date reveals that achieving the high dispersion state of graphene is the main challenge to nanocomposite production. Considering the significant progress made in the industrial mass production of graphene nanoplatelets (GnPs), this study explored the feasibility of production of PA6/GnPs composite fibers using the commercially available few-layer GnPs. To this aim, the GnPs were pre-dispersed in molten ε-caprolactam at concentrations equal to 1 and 2 wt %, and incorporated into the PA6 matrix by the in situ water-catalyzed ring-opening polymerization of ε-caprolactam, which was followed by melt spinning. The results showed that the incorporated GnPs did not markedly influence the melting temperature of PA6 but affected the crystallization temperature, fiber bulk structure, crystallinity, and mechanical properties. Furthermore, GnPs increased the PA6 complex viscosity, which resulted in the need to adjust the parameters of melt spinning to enable continuous filament production. Although the incorporation of GnPs did not provide a reinforcing effect of PA6 fibers and reduced fiber tensile properties, the thermal stability of the PA6 fiber increased. The increased melt viscosity and graphene anti-dripping properties postponed melt dripping in the vertical flame spread test, which consequently prolonged burning within the samples.


2006 ◽  
Vol 15 (5) ◽  
pp. 096369350601500 ◽  
Author(s):  
Jingyu Wang ◽  
Guoping Chen ◽  
Quan Zhou

A method to synthesize completely delaminated polymer/lamellar aluminophosphate (Mu-4) nanocomposites has been successfully developed, wherein organo-modification of Mu-4 followed by in situ polymerization was applied. It can be found that the long chain n-dodecylamine molecules can favor the intercalation of Mu-4 and thus readily make the Mu-4 layers delaminated in the polymer matrix compared with the short chain N,N-dimethylpropane-1,3-diamine.


2012 ◽  
Vol 713 ◽  
pp. 121-126
Author(s):  
A. Alfonso ◽  
J. Andrés ◽  
J.A. García

The present research work assesses the manufacture of long fiber thermoplastic matrix composite materials (GreenComposites). Thermoplastic matrices are too viscous to be injected into the conventional LCM (Liquid Composite Molding) molds, and then epoxy, polyester or vinylester resins are used. Nevertheless, the groundbreaking anionic polymerization of caprolactam allows such a synthesis of a thermoplastic APA6 matrix inside the mold. This matrix is sintered from the starting monomers, and presents high mechanical performance and recyclability. In order to do the reactive injection in a LCM mold, it is necessary to control the polymerization mechanism of such a thermoplastic matrix. This paper puts special emphasis on detecting and solving all problems which arose during synthesis. For instance, moisture values were assessed for all starting reactants, since humidity keeps polymerization from occurring. It is thought that once the synthesis and the resulting material characterization are well controlled, the manufacture of GreenComposites through in situ polymerization, as well as addition of state-of-the-art fabrics such as basalt, can proceed successfully.


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