Fatigue Performance of Copper Alloys in Seawater Environment

2013 ◽  
Vol 577-578 ◽  
pp. 261-264
Author(s):  
Jochen Aufrecht ◽  
Andrew Drach ◽  
Adolf Grohbauer ◽  
Uwe Hofmann ◽  
Stefan Theobald ◽  
...  

Corrosion fatigue performance of two copper alloys (admiralty brass and cupronickel 90/10) is investigated by conducting fatigue tests in artificial seawater. Two different experimental setups are developed and used: immersed rotating beam bending of round wires and immersed flexural cycling of rectangular plates. For the second setup, two sets of specimens are used: as-manufactured and after 1-year exposure to natural seawater in North Atlantic. In addition, the fatigue performance is compared between the dry and immersed tests. It is observed that the fatigue life of copper alloys in seawater environment depends on their composition and manufacturing parameters. Immersion in seawater does not affect low-cycle fatigue, however, high-cycle fatigue behavior shows significant differences. It is also observed that one-year preliminary exposure to natural seawater (stress-free corrosion) results in up to three times reduction of fatigue life at stress amplitudes corresponding to high-cycle fatigue.

Author(s):  
Mohamed E. M. El-Sayed

Fatigue is the most critical failure mode of many mechanical component. Therefore, fatigue life assessment under fluctuating loads during component development is essential. The most important requirement for any fatigue life assessment is knowledge of the relationships between stresses, strains, and fatigue life for the material under consideration. These relationships, for any given material, are mostly unique and dependent on its fatigue behavior. Since the work of Wöhler in the 1850’s, the uniaxial stress versus cycles to fatigue failure, which is known as the S-N curve, is typically utilized for high-cycle fatigue. In general, high cycle fatigue implies linear elastic behavior and causes failure after more than 104 or 105 cycles. However. the transition from low cycle fatigue to high cycle fatigue, which is unique for each material based on its properties, has not been well examined. In this paper, this transition is studied and a material dependent number of cycles for the transition is derived based on the material properties. Some implications of this derivation, on assessing and approximating the crack initiation fatigue life, are also discussed.


2018 ◽  
Vol 2018 ◽  
pp. 1-10
Author(s):  
Zhang Yakui ◽  
Guo Shuxiang

This paper studied the influence of high and low combined fatigue (CCF) on compressor blade fatigue performance. We investigated the coupling between low cycle fatigue (LCF) loading from centrifugal force with high cycle fatigue (HCF) loading from vibration and determined the blade disc vibration frequency using static analysis at maximum rotational speed. We designed and constructed a combined fatigue test rig, and CCF tests were performed on a TC6 compressor blade to analyze fatigue life characteristics. Results showed that CCF could significantly shorten blade life compared with pure LCF and that larger HCF caused more significant fatigue life reduction. Fatigue source characteristics and CCF fracture appearance were observed and analyzed using a scanning electron microscope (SEM).


2012 ◽  
Vol 217-219 ◽  
pp. 2101-2106
Author(s):  
Liang Chen Wu ◽  
Dong Po Wang

Samples of Q345 steel welded joints were tested to failure under low cycle fatigue(LCF),high cycle fatigue(HCF) and combined fatigue(CCF) using an apparatus that is capable of providing interactive LCF/HCF loading. The stress ratio R is 0.5 and the frequency of HCF is about 19kHz. The result indicates that not only high frequency minor cycles superimposed on low frequency major cycles , but also low frequency minor cycles superimposed on high frequency major cycles can do remarkable damage to fatigue performance of welded joints. The CCF strength is characterized by amplitude envelope. If CCF fatigue life is characterized by LCF life, adverse effect of HCF component is underestimated. If CCF fatigue life is characterized by HCF life, adverse effect of LCF component is overrated.


2018 ◽  
Vol 763 ◽  
pp. 867-874
Author(s):  
Yu Shu Liu ◽  
Ke Peng Chen ◽  
Guo Qiang Li ◽  
Fei Fei Sun

Buckling Restrained Braces (BRBs) are effective energy dissipation devices. The key advantages of BRB are its comparable tensile and compressive behavior and stable energy dissipation capacity. In this paper, low-cycle fatigue performance of domestic BRBs is obtained based on collected experimental data under constant and variable amplitude loadings. The results show that the relationship between fatigue life and strain amplitude satisfies the Mason-Coffin equation. By adopting theory of structural reliability, this paper presents several allowable fatigue life curves with different confidential levels. Besides, Palmgren-Miner method was used for calculating BRB cumulative damages. An allowable damage factor with 95% confidential level is put forward for assessing damage under variable amplitude fatigue. In addition, this paper presents an empirical criterion with rain flow algorithm, which may be used to predict the fracture of BRBs under severe earthquakes and provide theory and method for their engineering application. Finally, the conclusions of the paper were vilified through precise yet conservative prediction of the fatigue failure of BRB.


2012 ◽  
Vol 06 ◽  
pp. 251-256
Author(s):  
HO-YOUNG YANG ◽  
JAE-HOON KIM ◽  
KEUN-BONG YOO

Co -base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.


PCI Journal ◽  
2022 ◽  
Vol 67 (1) ◽  
Author(s):  
Jörn Remitz ◽  
Martin Empelmann

Pretensioned concrete beams are widely used as bridge girders for simply supported bridges. Understanding the fatigue behavior of such beams is very important for design and construction to prevent fatigue failure. The fatigue behavior of pretensioned concrete beams is mainly influenced by the fatigue of the prestressing strands. The evaluation of previous test results from the literature indicated a reduced fatigue life in the long-life region compared with current design methods and specifications. Therefore, nine additional high-cycle fatigue tests were conducted on pretensioned concrete beams with strand stress ranges of about 100 MPa (14.5 ksi). The test results confirmed that current design methods and specifications overestimate the fatigue life of embedded strands in pretensioned concrete beams.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4620
Author(s):  
Fan You ◽  
Surong Luo ◽  
Jianlan Zheng ◽  
Kaibin Lin

Using recycled aggregate in concrete is effective in recycling construction and demolition waste. It is of critical significance to understand the fatigue properties of recycled aggregate concrete (RAC) to implement it safely in structures subjected to repeated or fatigue load. In this study, a series of fatigue tests was performed to investigate the compressive fatigue behavior of RAC. The performance of interfacial transition zones (ITZs) was analyzed by nanoindentation. Moreover, the influence of ITZs on the fatigue life of RAC was discussed. The results showed that the fatigue life of RAC obeyed the Weibull distribution, and the S-N-p equation could be obtained based on the fitting of Weibull parameters. In the high cycle fatigue zone (N≥104), the fatigue life of RAC was lower than that of natural aggregate concrete (NAC) under the same stress level. The fatigue deformation of RAC presented a three-stage deformation regularity, and the maximum deformation at the point of fatigue failure closely matched the monotonic stress-strain envelope. The multiple ITZs matched the weak areas of RAC, and the negative effect of ITZs on the fatigue life of RAC in the high cycle fatigue zone was found to be greater than that of NAC.


Author(s):  
Melody Mojib ◽  
Rishi Pahuja ◽  
M. Ramulu ◽  
Dwayne Arola

Abstract Metal Additive Manufacturing (AM) has become a popular method for producing complex and unique geometries, especially gaining traction in the aerospace and medical industries. With the increase in adoption of AM and the high cost of powder, it is critical to understand the effects of powder recycling on part performance to move towards material qualification and certification of affordable printed components. Due to the limitations of the Electron Beam Melting (EBM) process, current as-printed components are susceptible to failure at limits far below wrought metals and further understanding of the material properties and fatigue life is required. In this study, a high strength Titanium alloy, Ti-6Al-4V, is recycled over time and used to print fatigue specimens using the EBM process. Uniaxial High Cycle Fatigue tests have been performed on as-printed and polished cylindrical specimens and the locations of crack initiation and propagation have been determined through the use of a scanning electron microscope. This investigation has shown that the rough surface exterior is far more detrimental to performance life than the powder degradation occurring due to powder reuse. In addition, the effects of the rough surface exterior as a stress concentration is evaluated using the Arola-Ramulu. The following is a preliminary study of the effects powder recycling and surface treatments on EBM Ti-6Al4V fatigue life.


2018 ◽  
Vol 165 ◽  
pp. 06002
Author(s):  
Golta Khatibi ◽  
Ali Mazloum-Nejadari ◽  
Martin Lederer ◽  
Mitra Delshadmanesh ◽  
Bernhard Czerny

In this study, the influence of microstructure on the cyclic behaviour and lifetime of Cu and Au wires with diameters of 25μm in the low and high cycle fatigue regimes was investigated. Low cycle fatigue (LCF) tests were conducted with a load ratio of 0.1 and a strain rate of ~2e-4. An ultrasonic resonance fatigue testing system working at 20 kHz was used to obtain lifetime curves under symmetrical loading conditions up to very high cycle regime (VHCF). In order to obtain a total fatigue life model covering the low to high cycle regime of the thin wires by considering the effects of mean stress, a four parameter lifetime model is proposed. The effect of testing frequency on high cycle fatigue data of Cu is discussed based on analysis of strain rate dependency of the tensile properties with the help of the material model proposed by Johnson and Cook.


Sign in / Sign up

Export Citation Format

Share Document