Study on the Prediction of Drilling Forces on Cortical Bone Based on Finite Element Simulation

2013 ◽  
Vol 589-590 ◽  
pp. 157-162
Author(s):  
Ya Hui Hu ◽  
Qing Yun Zhang ◽  
Xiao Yu Yue

The changes of drilling forces during bone drilling provide a useful index for evaluating the risk of potential damage to the bone. The aim of the work is that an elastic-plastic dynamic finite element model is used to simulate the process of a drill bit drilling through the bone. The finite element model was set up in the Abaqus6.11; the prediction model of the drilling force was gotten by using the regression orthogonal experiment and data processing software Matlab7.0. Diverse values of drilling speed, feed rate and drill diameter are important factors which will lead to changes in the drilling forces. By controlling the drilling parameters can obtain the optimal drilling force. The results show that the diameter has the greatest influence on the drilling force, the drilling speed the second, the feed rate the last.

2019 ◽  
Vol 13 (2) ◽  
pp. 181-188
Author(s):  
Meng Liu ◽  
Guohe Li ◽  
Xueli Zhao ◽  
Xiaole Qi ◽  
Shanshan Zhao

Background: Finite element simulation has become an important method for the mechanism research of metal machining in recent years. Objective: To study the cutting mechanism of hardened 45 steel (45HRC), and improve the processing efficiency and quality. Methods: A 3D oblique finite element model of traditional turning of hardened 45 steel based on ABAQUS was established in this paper. The feasibility of the finite element model was verified by experiment, and the influence of cutting parameters on cutting force was predicted by single factor experiment and orthogonal experiment based on simulation. Finally, the empirical formula of cutting force was fitted by MATLAB. Besides, a lot of patents on 3D finite element simulation for metal machining were studied. Results: The results show that the 3D oblique finite element model can predict three direction cutting force, the 3D chip shape, and other variables of metal machining and the prediction errors of three direction cutting force are 5%, 9.02%, and 8.56%. The results of single factor experiment and orthogonal experiment are in good agreement with similar research, which shows that the model can meet the needs for engineering application. Besides, the empirical formula and the prediction results of cutting force are helpful for the parameters optimization and tool design. Conclusion: A 3D oblique finite element model of traditional turning of hardened 45 steel is established, based on ABAQUS, and the validation is carried out by comparing with experiment.


2013 ◽  
Vol 456 ◽  
pp. 576-581 ◽  
Author(s):  
Li Fu Xu ◽  
Na Ta ◽  
Zhu Shi Rao ◽  
Jia Bin Tian

A 2-D finite element model of human cochlea is established in this paper. This model includes the structure of oval window, round window, basilar membrane and cochlear duct which is filled with fluid. The basilar membrane responses are calculated with sound input on the oval window membrane. In order to study the effects of helicotrema on basilar membrane response, three different helicotrema dimensions are set up in the FE model. A two-way fluid-structure interaction numerical method is used to compute the responses in the cochlea. The influence of the helicotrema is acquired and the frequency selectivity of the basilar membrane motion along the cochlear duct is predicted. These results agree with the experiments and indicate much better results are obtained with appropriate helicotrema size.


2011 ◽  
Vol 368-373 ◽  
pp. 1955-1960
Author(s):  
Hong Wei Wei ◽  
Xiao Li Yang ◽  
Ze Hong Yu

Finite element model of culvert under high-backfill reinforced with Geosynthetics was set up to calculate the soil pressures on culvert and the effects of load reduction by reinforcement were analyzed in the paper. Results showed that the soil load on culvert under embankment reinforced with geosynthetics was reduced significantly compared with the one under unreinforced embankment, the reduction effects were related with reinforcement layers and space. With increasing layers the soil load reduced, but the amount of reduction seemed out of proportion to the layer increasing, to some extent the layers will contributed only a little to the load reduction. Comparatively, the reduction effects enhanced remarkably with space of reinforcement. Results will benefit to design and construction of engineering.


2014 ◽  
Vol 602-605 ◽  
pp. 102-105 ◽  
Author(s):  
He Li Peng ◽  
Zhong Quan Li ◽  
Qun Lin Cheng ◽  
Yong Yuan ◽  
Ming Zhe Li

The finite element model of flexible clamp multi-point stretch forming (FCMPSF) was set up, and extensive contradistinctive analysis of forming limit and forming accuracy between FCMPSF and RCMPSF were done. The results show that under the same forming conditions, spherical part formed by FCMPSF is not easy to fracturing, dimpling and springback, and is easy to fit the die. The reason for this was analysed. The non-fracturing limited graph, the non-dimpling limited diagram and the average springback value of spherical parts formed by FCMPSF and RCMPSF were obtained. Finally, the forming experiment and error analysis of spherical part formed by FCMPSF were done, the results indicate that 3D parts with large transversal curvature can be shaped by FCMPSF and the forming quality was guaranteed.


2011 ◽  
Vol 2011 ◽  
pp. 1-10 ◽  
Author(s):  
F. Forestier ◽  
V. Gagnol ◽  
P. Ray ◽  
H. Paris

The machining of deep holes is limited due to inadequate chip evacuation, which induces tool breakage. To limit this drawback, retreat cycles and lubrication are used. An alternative response to the evacuation problem is based on high-speed vibratory drilling. A specific tool holder induces axial self-maintained vibration of the drill, which enables the chips to be split. The chips are thus of a small size and can be evacuated. To anticipate the potential risk of decreased spindle lifespan associated with these vibrations, a model of the behavior of the system (spindle—self-vibrating drilling head—tool) is elaborated. In order to assess the dynamic behavior of the system, this study develops a rotor-based finite element model, integrated with the modelling of component interfaces. The current results indicate that the simulations are consistent with the experimental measurements. The influence of spindle speed and feed rate on bearing lifespan is highlighted.


2010 ◽  
Vol 455 ◽  
pp. 521-524
Author(s):  
Yong Tang ◽  
Bang Yan Ye ◽  
X.F. Hu ◽  
Qiang Wu

This paper studies drilling force of pore for hard-cutting material based on theoretical and experimental investigation during pore drilling process. A coupled thermo-mechanical finite element model of metal pore drilling process was established. Some key techniques such as material model, chip separation and damage criteria and dynamic mesh self-adapting technology in the finite element simulation of metal cutting process were discussed in details. The paper simulated dynamically the chip formation of the twist drilling process in which rigid plastic material model was selected for workpieces and thermal rigid models for tools. The results indicate that the proposed finite element model is not only correct but also feasible in the prediction of the variations of drilling force and torque with amount of feed.


2013 ◽  
Vol 790 ◽  
pp. 391-395
Author(s):  
Tian Li ◽  
Qiao Ying Jiang

The finite element model of a separately built one-storey underground frame was set up with software ANSYS/LS-DYNA and numerical simulation was done to study on surface overpressure and deformation of the underground frame beam under internal blast loads. It is found that the overpressure peak values on the beam end and middle surface are both much higher when the explosive is below the middle of beam and the peak on the middle surface goes up with the increment of explosive height while that on the beam end surface is not sensitive to the height. The numerical result also indicates that the soil around the frame nearly has no effect on surface overpressure of the frame beam. However, whether there is soil or not the beam deformation has much difference and the increment of the deformation is closely all the same for different soil thicknesses but under the circumstance of thicker soil the beam obtains less deformation upward in a short time after explosion.


2016 ◽  
Vol 680 ◽  
pp. 72-75
Author(s):  
Yan Min ◽  
Zeng Chen Cao ◽  
Shuang Li

Based on GB/T 5137.1-2002 experiment specification, the finite element model of head-form impacting laminated glass for automotive windscreens is set up in this paper. According to Finite Element Analysis results of laminated glass with different structure and further analyzing impact property and mechanism of laminated glass , the influence rule of the structure of the laminated glass on the mechanical behavior is discussed. (H)


2011 ◽  
Vol 188 ◽  
pp. 199-202
Author(s):  
Yu Kui Wang ◽  
Z.Q. Zeng ◽  
Zhen Long Wang ◽  
Y.S. Huang

In this paper, an elastic deformation of the axial foil hydrodynamic thrust bearing used in 100KW gas turbine generator is studied. The finite element model of the foil hydrodynamic thrust bearing was established using Solidworks and ANSYS. The foil hydrodynamic thrust bearing which considered foil deformation was analyzed and calculated based on the results of the approximate calculation. The FEA model considered the interaction of plane foil deformation and wave foil. The wave foil was not hypothesized as the linear distributed spring when set up the finite element model. The ANSYS results have demonstrated that the deformation of foil bearing designed based on the result of numerical calculation can meet the requirement of minimal film thickness of bearing lubricant layer.


Author(s):  
Davide Girardi ◽  
Edoardo Marconi ◽  
Matteo Massaro

Abstract The application of numerical simulation to wearable airbags for motorcyclists is relatively recent and only few works about this topic can be found in the literature. This research uses multi-physics simulation to analyse a new wearable airbag geometry, primarily designed to protect the shoulders of motorcycle riders, with the aim of assessing the effect of inflation pressure on the protection performance. The finite element model of the airbag employs a simple linear-isotropic material model, calibrated though the comparison between experimental and numerical outcomes of a drop test, together with the analysis of the airbag inflated geometry. The finite element model of the wearable device is then fitted to a dummy model and a human body model, in order to be used in a parametric analysis. Two set-ups are considered. The first is a thorax impact test, used to assess the effect of inflation pressure on chest protection. A modification to the bag geometry is also proposed and tested on this configuration. The second set-up is a shoulder impact test, used to assess the effect of inflation pressure on shoulder protection. In both tests an optimal inflation pressure can be found, but the maximization of shoulder protection proved more critical and should therefore drive the choice of this parameter.


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