A Special Pipe Support Analysis

2014 ◽  
Vol 601 ◽  
pp. 80-83
Author(s):  
Costin Ilinca ◽  
Serban Vasilescu

There are many cases in the usual engineering practice when the pipes have to be supported with special items like horizontal and vertical trunions on elbows. Usually these special supports have a geometrical configuration in which the ratio d/D has to be less than 1(d represents the main diameter of the trunion and D the main diameter of the elbows or pipes). In the paper is presented a special finite element analysis for trunions based on the requirements of the ASME Boiler and Pressure Vessel Cod, Section VIII, Division 2. The analysis is limited for the 1.5D bends. The study is realized in two main cases: when the boundary conditions are imposed to the end of a trunion with a limited length and when the boundary conditions are imposed at the end of the real length of the trunion. There are also analyzed some different geometries of trunions in order to obtain the most favorable ratio between the main diameters of the supports and elbows. The forces and moments imposed as boundary conditions for the trunions have been calculated using Coade Caesar 5.30 program. The analysis has been performed in the main load cases such as: sustained, expansion and occasional. The results obtained present the stresses and deflections both in elbows and trunions in order to compare the maximum equivalent stresses with the allowable values. The calculation of the trunions has been completed taking into consideration the heavy thermal loads on the pipes. Some cases of thermal distributions on the trunion have been considered in order to check the most dangerous situation. This study contains also the effect of the corrosion of the pipes and elbows that are connected directly with the trunions.

2014 ◽  
Vol 598 ◽  
pp. 194-197
Author(s):  
Hong Jun Li ◽  
Qiang Ding ◽  
Xun Huang

Stress linearization is used to define constant and linear through-thickness FEA (Finite Element Analysis) stress distributions that are used in place of membrane and membrane plus bending stress distributions in pressure vessel Design by Analysis. In this paper, stress linearization procedures are reviewed with reference to the ASME Boiler & Pressure Vessel Code Section VIII Division 2 and EN13445. The basis of the linearization procedure is stated and a new method of stress linearization considering selected stress tensors for linearization is proposed.


2007 ◽  
Vol 129 (2) ◽  
pp. 316-322
Author(s):  
Dennis K. Williams ◽  
Trevor G. Seipp

This paper describes the considerations employed in the finite element analysis of a relatively “short” support skirt on a hydrocarbon reactor vessel. The analysis is accomplished in accordance with ASME B&PV Code, Section VIII, Division 2 alternate rules in conjunction with the guidelines outlined in WRC Bulletin 429. This provides a sound basis for the classification of the calculated stress intensities. The support skirt is capable of sustaining the deadweight load in addition to resisting the effects of thermal displacements, wind loadings, overturning moments from external piping loads on the attached hydrocarbon reactor vessel, and friction between the skirt base plate and concrete foundation. The displacement and thermal boundary conditions are well defined and discussed in detail. The effects of multiple scenarios for the displacement boundary conditions are examined. The skirt design also employs a hot-box arrangement whereby the primary mode of heat transfer is by radiation. A discussion of the two-part analysis is included and details the interaction between the heat transfer analysis and the subsequent structural analysis. The heat transfer finite element analysis is utilized to determine the temperatures throughout the bottom of the vessel shell and head, as well as the integrally attached support skirt. Of prime importance during the analysis is the axial thermal gradient present in the skirt from the base plate up to and slightly beyond the skirt-to-shell junction. While the geometry of the subject vessel and skirt is best described as axisymmetric, the imposed loadings are a mixture of axisymmetric and non-axisymmetric. This combination lends itself to the judicious selection and utilization of the harmonic finite element and properly chosen Fourier series representation of the applied loads. Comparison of the thermally induced axial stress gradient results from the FEA to those obtained by the closed form beam-on-elastic-foundation are also tendered and discussed. Finally, recommendations are included for the design and analysis of critical support skirts for large, heavy-wall vessels.


Author(s):  
Dennis K. Williams ◽  
Trevor G. Seipp

This paper describes the considerations employed in the finite element analysis of a relatively “short” support skirt on a hydrocarbon reactor vessel. The analysis is accomplished in accordance with ASME B&PV Code, Section VIII, Division 2 alternate rules in conjunction with the guidelines outlined in WRC Bulletin 429. This provides a sound basis for the classification of the calculated stress intensities. The support skirt is capable of sustaining the deadweight load in addition to resisting the effects of thermal displacements, wind loadings, overturning moments from external piping loads on the attached hydrocarbon reactor vessel, and friction between the skirt base plate and concrete foundation. The displacement and thermal boundary conditions are well defined and discussed in detail. The effects of multiple scenarios for the displacement boundary conditions are examined. The skirt design also employs a hot-box arrangement whereby the primary mode of heat transfer is by radiation. A discussion of the two-part analysis is included and details the interaction between the heat transfer analysis and the subsequent structural analysis. The heat transfer finite element analysis is utilized to determine the temperatures throughout the bottom of the vessel shell and head, as well as the integrally attached support skirt. Of prime importance during the analysis is the axial thermal gradient present in the skirt from the base plate up to and slightly beyond the skirt-to-shell junction. While the geometry of the subject vessel and skirt is best described as axisymmetric, the imposed loadings are a mixture of axisymmetric and non-axisymmetric. This combination lends itself to the judicious selection and utilization of the harmonic finite element and properly chosen Fourier series representation of the applied loads. Comparison of the thermally induced axial stress gradient results from the FEA to those obtained by the closed form beam-on-elastic-foundation are also tendered and discussed. Finally, recommendations are included for the design and analysis of critical support skirts for large, heavy-wall vessels.


Author(s):  
David Anderson ◽  
Nadarajah Chithranjan ◽  
Maan Jawad ◽  
Antoine Martin

The authors analyze two sample problems using four different international codes in the evaluation. The first is the British R5 code, the second is the French RCC-MRx code, third is the ASME Section VIII, Division 2, code using proposed new simplified rules taken from the ASME nuclear code section NH, and the fourth is the API 579 code. The requirements, assumptions, and limitations of each of the four codes as they pertain to the sample problems are presented. The first sample problem is for creep-fatigue analysis of a cylindrical shell subjected to internal pressure with a linear thermal gradient through the wall. The second sample problem is evaluating the critical buckling strength of the cylindrical shell under external pressure in accordance with proposed new rules in ASME Section VIII, Division 2, API 579, and a finite element analysis. Paper published with permission.


Author(s):  
Trevor Seipp ◽  
Mark Stonehouse

Finite element analysis (FEA) is used, with increasing frequency, to supplement or justify the design of an ASME Section VIII, Division 1 or 2 pressure vessel. When this occurs, good engineering practice indicates that a competent engineer should review the finite element analysis report. In some jurisdictions, it is required that a Professional Engineer review and certify the report. This paper discusses some of the practical aspects of both writing and reviewing a good quality FEA report — both in the context of the technical perspective and in the context of Code compliance. This paper will serve as a practical assistant to an engineer reviewing an FEA report, as well as a guide to an engineer preparing an FEA report. Aspects such as properly following Code requirements, following appropriate Design By Analysis methodologies, and applying good design practices will be discussed.


Author(s):  
Zhenning Cao ◽  
Les Bildy ◽  
David A. Osage ◽  
J. C. Sowinski

The theory behind the pressure-area method that is incorporated in the ASME B&PV Code, Section VIII-2 is presented in this paper. Background and insight to the nozzle rules of ASME B&PV Code, Section VIII, Division 2, Part 4, paragraph 4.5 are also provided. Recommendations for modifying the current nozzles rules, those published in ASME B&PV Code, Section VIII, Division 2, 2010 Edition, is given based on continuing research and development efforts. A comparison between experimental results, results derived from detailed finite element analysis (FEA), the rules prior to the VIII-2 Rewrite (2004 Edition), and the rules in VIII-2 are provided in terms of a design margin and permissible maximum allowable working pressure (MAWP) computed with the design rules. A complete description of the theory including a commentary and comparison to experimental results is provided in WRC529 [1].


2003 ◽  
Vol 125 (4) ◽  
pp. 365-370 ◽  
Author(s):  
Martin Muscat ◽  
Donald Mackenzie

An investigation of the shakedown behavior of axisymmetric nozzles under internal pressure is presented. The analysis is based on elastic-plastic finite element analysis and Melan’s lower bound shakedown theorem. Calculated shakedown pressures are compared with values from the literature and with the ASME Boiler and Pressure Vessel Code Section VIII Division 2 primary plus secondary stress limits. Results obtained by the lower bound method are also verified by cyclic elastic-plastic finite element analysis.


Author(s):  
Giuseppe Catania ◽  
Silvio Sorrentino

In the Rayleigh-Ritz condensation method the solution of the equation of motion is approximated by a linear combination of shape-functions selected among appropriate sets. Extensive literature dealing with the choice of appropriate basis of shape functions exists, the selection depending on the particular boundary conditions of the structure considered. This paper is aimed at investigating the possibility of adopting a set of eigenfunctions evaluated from a simple stucture as a general basis for the analysis of arbitrary-shaped plates. The results are compared to those available in the literature and using standard finite element analysis.


2010 ◽  
Vol 163-167 ◽  
pp. 122-126 ◽  
Author(s):  
Ru Deng Luo ◽  
Mei Xin Ye ◽  
Ye Zhi Zhang

Orthotropic monolithic steel bridge deck system stiffened by U rib is very fit for high-speed railway steel bridges because of its excellent mechanical behaviors. Thickness of flange is a very important parameter of U rib and has influence on mechanical behaviors of orthotropic monolithic steel bridge deck system. Based on the engineering practice of Anqing Yangtze River Railway Grand Bridge, the kind and the extents of influences of thickness of flange of U rib on mechanical behaviors of orthotropic monolithic steel bridge deck system are studied with finite element analysis. The results show that thickness of flange of U rib has relative large positive influences on rigidity, strength and stability of orthotropic monolithic steel bridge deck system. 14~18mm is the appropriate range of thickness of flange of U rib for high-speed railway steel bridges.


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