Size Effects on Formability of Copper Foil in Flexible Micro-Bending Process

2016 ◽  
Vol 723 ◽  
pp. 207-213
Author(s):  
You Juan Ma ◽  
Xiao Wang ◽  
Qing Qian ◽  
Zong Bao Shen
Keyword(s):  
Grain Size ◽  
Size Effect ◽  
Size Effects ◽  
Copper Foil ◽  
Testing Machine ◽  
Coarse Grained ◽  
Feature Size ◽  
Fine Grained ◽  
Microhardness Distribution ◽  
Different Grain Size

The occurrence of size effects in the microforming leads to the uncertainties in process determination and quality control. In this research, a series of experiments were conducted in UTM4104 testing machine to investigate the grain size effect and feature size effect in micro-bending. Different grain size (d), thickness to grain size ratio () and micro-mold feature size (W) were prepared to explore size effects on formability of copper foil. The formability characterized by forming depth, deformation uniformity and surface integrity was discussed. It was found that the normalized forming depth presented a gradually rise and then declined markedly when N value further decreased to 0.79. The ductile fracture mode was observed for all grain-sized workpiece and the corresponding limit forming depth decreased with increasing grain size. Besides, the thickness thinning distribution and microhardness distribution showed the similar variation tendency like M. Both the standard deviation of thickness reduction and the roughed degree of surface topography indicated the worsening deformation uniformity of the foils with a larger grain size. The inhomogeneous plastic flow of material may be the reason to explain the depression near fracture location which is only observed in coarse-grained workpiece. Overall, it is concluded that the fine-grained copper exhibited better formability as the coarse-grained workpiece experienced severe strain incompatibility.

The Impact of Grain Size on Oxidation Behavior of TP304H Austenitic Stainless Steel at High Temperature in Air

2011 ◽  
Vol 117-119 ◽  
pp. 990-994
Author(s):  
Wei Wei ◽  
Zhi Wu Wang ◽  
Mao Lin Liu
Keyword(s):  
Grain Size ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Oxide Scale ◽  
Grain Refinement ◽  
Coarse Grained ◽  
X Ray ◽  
Fine Grained ◽  
Different Grain Size ◽  
The Impact

Exposed to 650°C air, TP304H stainless steel with two different grain size was oxidized at this temperature. At the meantime, comparison of their oxidation was through the oxidation kinetics curves and analysis of the morphology and composition of oxide scale which conducted by SEM and X-ray. The results showed that the oxidation rate of TP304H stainless steel was slowed down by grain refinement and oxide scale of fine-grained TP304H steel was thinner than that of coarse-grained steel. The nucleation and the growth of nuclei of coarse-grained oxide scale were more rapid. In addition, the grain refinement of austenitic stainless steel accelerated the diffusivity of Cr and made for the formation of dense and continuous oxide scale, so that the oxidation of stainless steel can be effectively inhabited.

scholarly journals Evaluation of the Effect of Initial Texture on the Development of Deformation Texture

1986 ◽  
Vol 6 (4) ◽  
pp. 231-263 ◽  
Author(s):  
T. Leffers ◽  
D. Juul Jensen
Keyword(s):  
Grain Size ◽  
Size Effect ◽  
Deformation Texture ◽  
Coarse Grained ◽  
Grain Size Effect ◽  
Fine Grained ◽  
Random Texture ◽  
Starting Conditions ◽  
Initial Texture ◽  
Computer Procedure

We describe a computer procedure which allows us to introduce experimental initial textures as starting conditions for texture simulation (instead of a theoretical random texture). We apply the procedure on two batches of copper with weak initial textures and on fine-grained and coarse-grained aluminium with moderately strong initial textures. In copper the initial texture turns out to be too weak to have any significant effect. In aluminium the initial texture has a very significant effect on the simulated textures—similar to the effect it has on the experimental textures. However, there are differences between the simulated and the experimental aluminium textures that can only be explained as a grain-size effect. Possible future applications of the procedure are discussed.

scholarly journals Submarine lava deltas of the 2018 eruption of Kīlauea volcano

2021 ◽  
Vol 83 (4) ◽  
Author(s):  
S. Adam Soule ◽  
Michael Zoeller ◽  
Carolyn Parcheta
Keyword(s):  
Grain Size ◽  
Pore Pressure ◽  
Mechanistic Model ◽  
Large Fraction ◽  
Volcanic Hazards ◽  
Lava Flows ◽  
Coarse Grained ◽  
Fine Grained ◽  
Fine Grain ◽  
Delta Formation

AbstractHawaiian and other ocean island lava flows that reach the coastline can deposit significant volumes of lava in submarine deltas. The catastrophic collapse of these deltas represents one of the most significant, but least predictable, volcanic hazards at ocean islands. The volume of lava deposited below sea level in delta-forming eruptions and the mechanisms of delta construction and destruction are rarely documented. Here, we report on bathymetric surveys and ROV observations following the Kīlauea 2018 eruption that, along with a comparison to the deltas formed at Pu‘u ‘Ō‘ō over the past decade, provide new insight into delta formation. Bathymetric differencing reveals that the 2018 deltas contain more than half of the total volume of lava erupted. In addition, we find that the 2018 deltas are comprised largely of coarse-grained volcanic breccias and intact lava flows, which contrast with those at Pu‘u ‘Ō‘ō that contain a large fraction of fine-grained hyaloclastite. We attribute this difference to less efficient fragmentation of the 2018 ‘a‘ā flows leading to fragmentation by collapse rather than hydrovolcanic explosion. We suggest a mechanistic model where the characteristic grain size influences the form and stability of the delta with fine grain size deltas (Pu‘u ‘Ō‘ō) experiencing larger landslides with greater run-out supported by increased pore pressure and with coarse grain size deltas (Kīlauea 2018) experiencing smaller landslides that quickly stop as the pore pressure rapidly dissipates. This difference, if validated for other lava deltas, would provide a means to assess potential delta stability in future eruptions.

Modeling of Size Effects on the Flow Stress of Type 304 Stainless Steel and Application in Coining Process

2007 ◽  
Author(s):  
Gap-Yong Kim ◽  
Muammer Koc ◽  
Jun Ni
Keyword(s):  
Grain Size ◽  
Stainless Steel ◽  
Flow Stress ◽  
Size Effect ◽  
Size Effects ◽  
Specimen Size ◽  
304 Stainless Steel ◽  
Length Scales ◽  
Type 304 ◽  
Type 304 Stainless Steel

Application of microforming in various research areas has received much attention due to the increased demand for miniature metallic parts that require mass production. For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/meso-scale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the “feature/specimen size” effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with experiments obtained from previous research and showed a very good agreement. The model was also applied to forming of micro-features by coining. A flow stress model for Type 304 stainless steel taking into consideration the effect of the grain and feature size was developed and implemented into a finite element simulation tool for an accurate numerical analysis. The scaling model offered a simple way to model the size effect down to length scales of a couple of grains and extended the use of continuum plasticity theories to micro/meso-length scales.

Study of the Size Effects and Friction Conditions in Microextrusion—Part II: Size Effect in Dynamic Friction for Brass-Steel Pairs

2007 ◽  
Vol 129 (4) ◽  
pp. 677-689 ◽  
Author(s):  
Lapo F. Mori ◽  
Neil Krishnan ◽  
Jian Cao ◽  
Horacio D. Espinosa
Keyword(s):  
Grain Size ◽  
Friction Coefficient ◽  
Size Effect ◽  
Contact Pressure ◽  
Size Effects ◽  
Numerical Models ◽  
Kolsky Bar ◽  
Experimental Results ◽  
Material Response ◽  
Dynamic Coefficients

In this paper, the results of experiments conducted to investigate the friction coefficient existing at a brass-steel interface are presented. The research discussed here is the second of a two-part study on the size effects in friction conditions that exist during microextrusion. In the regime of dimensions of the order of a few hundred microns, these size effects tend to play a significant role in affecting the characteristics of microforming processes. Experimental results presented in the previous companion paper have already shown that the friction conditions obtained from comparisons of experimental results and numerical models show a size effect related to the overall dimensions of the extruded part, assuming material response is homogeneous. Another interesting observation was made when extrusion experiments were performed to produce submillimeter sized pins. It was noted that pins fabricated from large grain-size material (211μm) showed a tendency to curve, whereas those fabricated from billets having a small grain size (32μm), did not show this tendency. In order to further investigate these phenomena, it was necessary to segregate the individual influences of material response and interfacial behavior on the microextrusion process, and therefore, a series of frictional experiments was conducted using a stored-energy Kolsky bar. The advantage of the Kolsky bar method is that it provides a direct measurement of the existing interfacial conditions and does not depend on material deformation behavior like other methods to measure friction. The method also provides both static and dynamic coefficients of friction, and these values could prove relevant for microextrusion tests performed at high strain rates. Tests were conducted using brass samples of a small grain size (32μm) and a large grain size (211μm) at low contact pressure (22MPa) and high contact pressure (250MPa) to see whether there was any change in the friction conditions due to these parameters. Another parameter that was varied was the area of contact. Static and dynamic coefficients of friction are reported for all the cases. The main conclusion of these experiments was that the friction coefficient did not show any significant dependence on the material grain size, interface pressure, or area of contact.

Tensile Ductility of Ultra-Fine Grained Copper at High Strain Rate

2010 ◽  
Vol 160-162 ◽  
pp. 260-266 ◽  
Author(s):  
Tao Suo ◽  
Kui Xie ◽  
Yu Long Li ◽  
Feng Zhao ◽  
Qiong Deng
Keyword(s):  
High Strain Rate ◽  
Strain Rate ◽  
High Strain ◽  
Testing Machine ◽  
Coarse Grained ◽  
Dislocation Dynamic ◽  
Pressing Method ◽  
Fine Grained ◽  
Angular Pressing ◽  
Split Hopkinson

In this paper, ultra-fine grained copper fabricated by equal channel angular pressing method and annealed coarse grained copper were tensioned under both quasi-static and dynamic loading conditions using an electronic universal testing machine and the split Hopkinson tension bar respectively. The rapture surface of specimen was also observed via a Scanning Electron Microscope (SEM). The experimental results show that the ductility of polycrystalline copper decreases remarkably due to the grain refinement. However, with the increase of applied strain rate, ductility of the UFG-Cu is enhanced. The fracture morphologies also give the evidence of enhanced ductility of UFG-Cu at high strain rate. It is believed the enhanced ductility of UFG materials at high strain rate can be attributed to the restrained dislocation dynamic recovery.

Deformation Size Effects Due to Specimen and Grain Size in Microbending

2010 ◽  
Vol 132 (1) ◽  
Author(s):  
Sunal Ahmet Parasiz ◽  
Reid VanBenthysen ◽  
Brad L. Kinsey
Keyword(s):  
Grain Size ◽  
Sheet Thickness ◽  
Specimen Size ◽  
Coarse Grained ◽  
Thick Sheet ◽  
Hardness Profile ◽  
Localized Deformation ◽  
Fine Grained ◽  
Deformation Distribution ◽  
Deformation Area

Sheet metal forming often consists of bending processes in which gradients of deformation exists through the thickness of the workpiece in a localized deformation area. In microscale bending, these deformation gradients become much steeper, as the changes in the deformation occur over short distances (in the order of micrometers). In addition, with miniaturization, the number of grains that are present through the thickness decreases significantly. In this research, the effect of grain size and specimen size on the deformation distribution through the thickness of microbent sheet specimens was investigated via microhardness evaluations. It was found that the deformation distribution, i.e., hardness profile, is not affected significantly by the grain size when the sheet thickness is large (for 1.625 mm specimens) or by miniaturization of the specimen size when the grain size is fine. However, the deformation distribution of the coarse grained specimens deviates from the fine grained ones and from the 1.625 mm thick sheet specimens when the specimen size is miniaturized.

Cavitation Behavior of Ultra-Fine Grained Ti-6Al-4V Alloy Produced by Equal-Channel Angular Pressing

2007 ◽  
Vol 551-552 ◽  
pp. 621-626
Author(s):  
Young Gun Ko ◽  
Yong Nam Kwon ◽  
Jung Hwan Lee ◽  
Dong Hyuk Shin ◽  
Chong Soo Lee
Keyword(s):  
Grain Size ◽  
Strain Rate ◽  
Equal Channel Angular Pressing ◽  
Cavity Growth ◽  
Rate Sensitivity ◽  
Theoretical Models ◽  
Coarse Grained ◽  
Fine Grained ◽  
Angular Pressing ◽  
Cavitation Behavior

Cavitation behavior during superplastic flow of ultra-fine grained (UFG) Ti-6Al-4V alloy was established with the variation of grain size and misorientation. After imposing an effective strainup to 8 via equal-channel angular pressing (ECAP) at 873 K, alpha-phase grains were markedly refined from 11 μm to ≈ 0.3 μm, and misorientation angle was increased. Uniaxial-tension tests were conducted for initial coarse grained (CG) and two UFG alloys (ε = 4 and 8) at temperature of 973 K and strain rate of 10-4 s-1. Quantitative measurements of cavitation evidenced that both the average size and the area fraction of cavities significantly decreased with decreasing grain size and/or increasing misorientation. It was also found that, when compared to CG alloy, cavitation as well as diffused necking was less prevalent in UFG alloys, which was presumably due to the higher value of strain-rate sensitivity. Based on the several theoretical models describing the cavity growth behavior, the cavity growth mechanism in UFG alloys was suggested.

Ultrafine Grained Copper Alloys Processed by Continuous Repetitive Corrugation and Straightening Method

2011 ◽  
Vol 674 ◽  
pp. 177-188 ◽  
Author(s):  
Wojciech Głuchowski ◽  
Jerzy Stobrawa ◽  
Zbigniew Rdzawski ◽  
Witold Malec
Keyword(s):  
Grain Size ◽  
Copper Alloy ◽  
Copper Alloys ◽  
Testing Machine ◽  
Functional Materials ◽  
Copper Matrix ◽  
Ultrafine Grain ◽  
Tensile Testing Machine ◽  
Fine Grained ◽  
Die Set

A growing trend to use new copper-based functional materials is observed recently world-wide. Within this group of materials particular attention is drawn to those with ultrafine grain size of a copper matrix. This study was aimed to investigate mechanical properties, electrical conductivity and microstructure in strips of precipitation strengthened copper alloys processed by continuous repetitive corrugation and straightening (CRCS). Tests were performed with the copper alloy strips using original die set construction installed on tensile testing machine. The microstructure was investigated using optical and electron microscopy (TEM and SEM equipped with EBSD). Proposition of semi industrial application of this method have been also presented. The CRCS process effectively reduced the grain size of a copper alloy strips, demonstrating the CRCS as a promising new method for producing ultra fine grained metallic strips.

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