The Structure and Mechanical Properties of VT23 Welded Joints with Surface Layer Modified by Ultrasonic Mechanical Forging

2017 ◽  
Vol 743 ◽  
pp. 264-268 ◽  
Author(s):  
Anastasia Smirnova ◽  
Yury Pochivalov ◽  
Victor Panin ◽  
Anatoly Orishich ◽  
Aleksandr Malikov ◽  
...  

The structure and mechanical properties of welded joints of VT23 titanium alloy received by method of laser welding after modifying the surface layers by ultrasonic mechanical forging (Treatment 1 and Treatment 2) were investigated. The experimental tests have revealed that the Treatment 2 provides a multiple increase in the relaxation property in fatigue life test. The formation of nonuniform distribution of vanadium, chromium and molybdenum in the welded joint increases the strength and, at the same time, the brittleness of β-phase. Mechanical treatment of the surface layers in the second mode provides a multiple increase in ductility up to 13%, in the as-received condition up to 9.9%. In consequence of plastic deformation, the β-phase intensity reduces twice with Treatment 2 which is related to its clustering. As follows from a presented data, the fatigue life of the VT23 titanium alloy has increased more than threefold.

2018 ◽  
Vol 927 ◽  
pp. 112-118 ◽  
Author(s):  
S.V. Akhonin ◽  
V.Yu. Belous ◽  
V.A. Berezos ◽  
R.V. Selin

Analysis of the TIG-welding impact on the structure and mechanical properties of pseudo-β titanium alloy VT19 welded joints, obtained with different welding speed, different filler wire amount in welded joint, with and without flux layer. Microstructure of obtained welded joints were investigated. Using welded joints microsections approximate amount of β-phase in different parts of welds have been obtained. Mechanical properties of the obtained welded joints were analyzed and dependency of tensile strength and amount of β-phase were build.


Author(s):  
Yuriy Kudryavtsev ◽  
Jacob Kleiman

The ultrasonic impact treatment (UIT) is relatively new and promising process for fatigue life improvement of welded elements and structures. In most industrial applications this process is known as ultrasonic peening (UP). The beneficial effect of UIT/UP is achieved mainly by relieving of harmful tensile residual stresses and introducing of compressive residual stresses into surface layers of a material, decreasing of stress concentration in weld toe zones and enhancement of mechanical properties of the surface layers of the material. The UP technique is based on the combined effect of high frequency impacts of special strikers and ultrasonic oscillations in treated material. Fatigue testing of welded specimens showed that UP is the most efficient improvement treatment as compared with traditional techniques such as grinding, TIG-dressing, heat treatment, hammer peening and application of LTT electrodes. The developed computerized complex for UP was successfully applied for increasing the fatigue life and corrosion resistance of welded elements, elimination of distortions caused by welding and other technological processes, residual stress relieving, increasing of the hardness of the surface of materials. The UP could be effectively applied for fatigue life improvement during manufacturing, rehabilitation and repair of welded elements and structures. The areas/industries where the UP process was applied successfully include: Shipbuilding, Railway and Highway Bridges, Construction Equipment, Mining, Automotive, Aerospace. The results of fatigue testing of welded elements in as-welded condition and after application of UP are considered in this paper. It is shown that UP is the most effective and economic technique for increasing of fatigue strength of welded elements in materials of different strength. These results also show a strong tendency of increasing of fatigue strength of welded elements after application of UP with the increase in mechanical properties of the material used.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 906
Author(s):  
Dong Han ◽  
Yongqing Zhao ◽  
Weidong Zeng

The present study focuses on the effect of 1% Zr addition on the microstructure, tensile properties and superplasticity of a forged SP700 alloy. The results demonstrated that Zr has a significant effect on inhibiting the microstructural segregation and increasing the volume fraction of β-phase in the forged SP700 alloy. After annealing at 820 °C for 1 h and aging at 500 °C for 6 h, the SP700 alloy with 1% Zr showed a completely globular and fine microstructure. The yield strength, ultimate tensile strength and tensile elongation of the alloy with optimized microstructure were 1185 MPa, 1296 MPa and 10%, respectively. The superplastic deformation was performed at 750 °C with an elongation of 1248%. The improvement of tensile properties and superplasticity of the forged SP700 alloy by Zr addition was mainly attributed to the uniform and fine globular microstructures.


2021 ◽  
Vol 1035 ◽  
pp. 89-95
Author(s):  
Chao Tan ◽  
Zi Yong Chen ◽  
Zhi Lei Xiang ◽  
Xiao Zhao Ma ◽  
Zi An Yang

A new type of Ti-Al-Sn-Zr-Mo-Si series high temperature titanium alloy was prepared by a water-cooled copper crucible vacuum induction melting method, and its phase transition point was determined by differential thermal analysis to be Tβ = 1017 °C. The influences of solution temperature on the microstructures and mechanical properties of the as-forged high temperature titanium alloy were studied. XRD results illustrated that the phase composition of the alloy after different heat treatments was mainly α phase and β phase. The microstructures showed that with the increase of the solution temperature, the content of the primary α phase gradually reduced, the β transformation structure increased by degrees, then, the number and size of secondary α phase increased obviously. The tensile results at room temperature (RT) illustrated that as the solution temperature increased, the strength of the alloy gradually increased, and the plasticity decreased slightly. The results of tensile test at 650 °C illustrated that the strength of the alloy enhanced with the increase of solution temperature, the plasticity decreased first and then increased, when the solution temperature increased to 1000 °C, the alloy had the best comprehensive mechanical properties, the tensile strength reached 714.01 MPa and the elongation was 8.48 %. Based on the room temperature and high temperature properties of the alloy, the best heat treatment process is finally determined as: 1000 °C/1 h/AC+650 °C/6 h/AC.


Author(s):  
Xilong Zhao ◽  
Xinhong Lu ◽  
Kun Wang ◽  
Feng He

Electron beam welding (EBW) is a fusion joining process particularly suitable for welding titanium plates. In the present work, 2.5 mm thickness Ti6Al4V titanium alloy plates were butt-welded together with backing plates by EBW. The detailed procedures of experiments were used to investigate the microstructure and mechanical properties of welded joints. The optimum welding speed was determined by microstructure examinations, microhardness tests, X-Ray diffraction tests, shear punch tests (SPT) and stress simulation calculations. The results showed that all microstructure of welded metal (WM) was martensite phase under the different welding speeds. In the heat-affected zone (HAZ), the martensite phase gradually evolved to be small and equiaxed. It can be seen that the microstructure of each region in welded joints did not change significantly. When the welding speed is between 8 mm/s and 14 mm/s, it can be seen from the macroscopic appearance of the joints that there was no utterly fused penetration between the butt plate and substrate. Finite element simulation was carried out for the no-penetration depth under different welding conditions, and it was found that the stress suffered by the small no-penetration depth was the smallest. Using different welding parameters shows that the engineering stress in WM was higher than other areas, and BM was the lowest. As welding speed increases from 8 mm/s to 14 mm/s, the variation of microhardness distribution was not evident.


2015 ◽  
Vol 818 ◽  
pp. 19-22
Author(s):  
Łukasz Bąk ◽  
Magdalena Bucior ◽  
Felix Stachowicz ◽  
Władysław Zielecki

Numerous investigations have been performed in an attempt to improve fatigue strength of materials by creating compressive residual stresses in the surface layers as a result of the shot peening process. For example, during exploitation of the separating screener, some parts of screen sieve plate situated near the fixed edge undergo the largest deformation caused by impact bending and need special treatment. In this paper, the results of experimental tests are presented to analyse the effect of micro shot peening on surface layer characteristics and fatigue strength of steel sheet specimens. The effect of shot peening is more visible when fatigue life is taking into account. Thus, the use of shot peening of sheet surface made it possible to increase fatigue life of screener sieve.


2013 ◽  
Vol 586 ◽  
pp. 15-18 ◽  
Author(s):  
Evgeniy Anisimov ◽  
Maxim Puchnin

The use of nanoindentation techniques enhances the capabilities of qualitative analysis of elasto-plastic characteristics, especially, estimating mechanical properties of relatively small specimens in their surface layers. The results are in agreement with macromethods, which gather the information over the higher volume of the material. It was confirmed, that hardening of double phase Ti-6Al-4V alloy by quenching from beta temperatures (above beta-transus), reduces the elastic modulus by about 8 % due to increased ratio of low-modulus beta phase from 8 to 34 %.


2011 ◽  
Vol 138-139 ◽  
pp. 852-857
Author(s):  
Fei Fei Xie ◽  
Chun Ping Huang ◽  
Chun Lin Dong ◽  
Li Ming Ke

Friction stir welding (FSW) was applied to TA15 titanium alloy plates. Welds were produced by employing rotational speed of 375rpm and a travel speed of 23.5mm/min.The microstructure and mechanical properties of friction stir welded joints were investigated. Flow pattern of the materials also were analysed. The stir zone (SZ) was characterized by α-phase and β-phase, but the size of the grain in the middle of the SZ was much finer than that of the upper. The interface between the base metal (BM) and SZ is associated with the flow state of the plastic materials. Results of transverse tensile test indicated that all the joints exhibited lower tensile strength than the BM, and the maximum tensile strength of the as-welded joint is about 97.6% of the average strength of the BM.


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