A Study on the Microstructure of Nano-Scale Ceramic Tool Materials

2004 ◽  
Vol 471-472 ◽  
pp. 260-263
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Sui Lian Wang
Keyword(s):  
Mechanical Properties ◽  
High Speed ◽  
Cutting Tool ◽  
Ceramic Materials ◽  
Second Phase ◽  
Microstructure Formation ◽  
High Speed Cutting ◽  
Tool Materials ◽  
Ceramic Tools ◽  
Nano Scale

Nano-scale ceramic materials are very suitable to be used as the high speed cutting tool owing to their excellent properties. The incorporation of nano-scale second phase, such as SiC and Ti(CxN1-x) particles, into a ceramic matrix can lead to an improvement in mechanical properties, which is contributed to a change in microstructure. However, the differences between nano-scale ceramic materials and monoclinic ceramic materials can be found through fabricating these two kinds of materials. Firstly the changes in microstructure that will affect the mechanical properties of the nano-scale ceramic materials are investigated as the nano-ceramic tools are compared with the monolithic ceramic tools. Secondly the effect of microstructure on the mechanical properties is discussed. Finally the microstructure formation mechanism of nano-ceramic materials is given on the bases of some hypotheses.

Ceramic Tool Materials for High Speed Cutting Process

2010 ◽  
Vol 65 ◽  
pp. 56-60 ◽  
Author(s):  
Gabriela Górny ◽  
Roman Pampuch ◽  
Ludosław Stobierski ◽  
Paweł Rutkowski
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
High Speed ◽  
Solid Lubricant ◽  
Matrix Composites ◽  
Ceramic Tool ◽  
High Speed Cutting ◽  
Tool Materials ◽  
Material Homogeneity ◽  
Si3n4 Matrix

Frictional and mechanical properties of hot-pressed Al2O3 and Si3N4 - matrix composites containing up to 5 vol. % hexagonal BN as a solid lubricant. A very low coefficient of friction which is necessary for high-speed cutting has been observed. Fracture toughness remained constant with increase of h-BN content while flexural strength changes with the hBN content have been found to depend upon the material homogeneity. The work has been supported by EU Funds in Poland under contract UDA-POIG.01.03-12-024/08-00.and has been realized in the frame of scientific-industrial consortium.

Research on Tool Materials for High-Speed Cutting

2014 ◽  
Vol 644-650 ◽  
pp. 4792-4794 ◽  
Author(s):  
Guo Ru Xie ◽  
Wei An Xie
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Research Direction ◽  
Advanced Manufacturing ◽  
High Speed Cutting ◽  
Tool Materials ◽  
Coated Tools ◽  
Development Direction ◽  
Cutting Tool Materials

The high-speed cutting is an advanced manufacturing technology with efficient, high quality and low consume, it is also the development direction of cutting. The concept and characteristic of high-speed cutting is discussed. The performance and application of the major tool materials (such as ceramic cutting tools, diamond tools, CBN tools, coated tools) for high-speed cutting is described. At last, the paper discusses the developing prospect and research direction for high-speed cutting tool materials.

State of the Art of Graded Self-Lubricating Ceramic Cutting Tool Materials

2011 ◽  
Vol 66-68 ◽  
pp. 1598-1604 ◽  
Author(s):  
Guang Yong Wu ◽  
Chong Hai Xu ◽  
Yong Lian Zhang ◽  
Ming Dong Yi
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Solid Lubricants ◽  
High Speed Cutting ◽  
Tool Materials ◽  
Ceramic Cutting Tool ◽  
Rational Combination ◽  
Antiwear Properties ◽  
Research Prospect ◽  
Cutting Tool Materials

In this paper, the effects of addition of solid lubricants on mechanical properties, tribological properties and cutting performance of ceramic cutting tool materials were analyzed. The problem that existing homogeneous self-lubricating ceramic cutting tool materials were not available to possess rational combination of antifriction and antiwear properties was pointed out. The main methods to acquire graded self-lubricating materials were discussed. The design concept and research prospect of graded self-lubricating ceramic cutting tool materials were proposed, which would have promising applications in the field of high speed cutting.

Effect of Nano-Additives on Microstructure and Mechanical Properties of Ti(C,N)-TiB2-WC Composite Ceramic Cutting Tool Materials

2013 ◽  
Vol 589-590 ◽  
pp. 337-341 ◽  
Author(s):  
Yue Liu ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou ◽  
Peng Yao ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Cutting Tool ◽  
Composite Ceramic ◽  
Hot Press ◽  
Tool Materials ◽  
Micro Scale ◽  
Ceramic Cutting Tool ◽  
Nano Scale ◽  
Microstructure And Mechanical Properties ◽  
Cutting Tool Materials

Ti(C,N)-TiB2-WC composite ceramic cutting tool materials with nano-scale additives Ni and Mo, and micro-scale additives Ni and Mo as sintering aids were sintered respectively at a temperature of 1550 °C for holding time of 1hour in vacuum by a hot-press technique. The effects of nano-scale additives Ni and Mo, and micro-scale additives Ni and Mo on microstructure and mechanical properties of composites were compared and investigated. It is concluded that the wettability of nano-scale Ni and Mo to the composites is better than that of micro-scale Ni and Mo. The nano-scale whiskers were found in the composite ceramic tool materials with nano-scale additives. The addition of nano-scale Ni and Mo instead of micro-scale Ni and Mo could make the flexural strength and fracture toughness of Ti(C, N)-TiB2 –WC composites have a promotion, but could not make the hardness of the composites increase in this study.

Recent Patents on the Angular Contact Ball Bearing of High-Speed Motorized Spindle

2020 ◽  
Vol 13 ◽  
Author(s):  
Yudong Bao ◽  
Linkai Wu ◽  
Yanling Zhao ◽  
Chengyi Pan
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Rapid Development ◽  
Ceramic Materials ◽  
Development Trend ◽  
Numerical Control ◽  
Angular Contact Ball Bearing ◽  
Practical Applications ◽  
High Speed Cutting ◽  
Advantages And Disadvantages

Background:: Angular contact ball bearings are the most popular bearing type used in the high speed spindle for machining centers, The performance of the bearing directly affects the machining efficiency of the machine tool, Obtaining a higher value is the direction of its research and development. Objective:: By analyzing the research achievements and patents of electric spindle angular contact bearings, summarizing the development trend provides a reference for the development of electric spindle bearings. Methods:: Through the analysis of the relevant technology of the electric spindle angular contact ball bearing, the advantages and disadvantages of the angular contact ball bearing are introduced, and the research results are combined with the patent analysis. Results:: With the rapid development of high-speed cutting and numerical control technology and the needs of practical applications, the spindle requires higher and higher speeds for bearings. In order to meet the requirements of use, it is necessary to improve the bearing performance by optimizing the structure size and improving the lubrication conditions. Meanwhile, reasonable processing and assembly methods will also have a beneficial effect on bearing performance. Conclusion:: With the continuous deepening of bearing technology research and the use of new structures and ceramic materials has made the bearing's limit speed repeatedly reach new highs. The future development trend of high-speed bearings for electric spindles is environmental protection, intelligence, high speed, high precision and long life.

Microstructure and Mechanical Properties of Multi-Scale Titanium Diboride Matrix Nanocomposite Ceramic Tool Materials

2010 ◽  
Vol 431-432 ◽  
pp. 523-526
Author(s):  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Shou Rong Xiao ◽  
Hui Wang ◽  
Ming Hong
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Transgranular Fracture ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Micro Scale ◽  
Multi Scale ◽  
Nano Scale ◽  
Matrix Nanocomposite

Under the liquid-phase hot-pressing technique, the multi-scale titanium diboride matrix nanocomposite ceramic tool materials were fabricated by adding both micro-scale and nano-scale TiN particles into TiB2 with Ni and Mo as sintering aids. The effect of content of nano-scale TiN and sintering temperature on the microstructure and mechanical properties was studied. The result showed that flexural strength and fracture toughness of the composites increased first, and then decreased with an increase of the content of nano-scale TiN, while the Vickers hardness decreased with an increase of the content of nano-scale TiN. The optimal mechanical properties were flexural strength 742 MPa, fracture toughness 6.5 MPa•m1/2 and Vickers hardness 17GPa respectively. The intergranular and transgranular fracture mode were observed in the composites. The metal phase can cause ductility toughening and crack bridging, while crack deflection and transgranular fracture mode could be brought by micro-scale TiN and nano-scale TiN respectively.

Mechanical Properties and Microstructure of Self-Lubricating Ceramic Cutting Tool Materials

2004 ◽  
Vol 471-472 ◽  
pp. 221-224 ◽  
Author(s):  
Jian Xin Deng ◽  
Tong Kun Cao ◽  
Jia Lin Sun
Keyword(s):  
Mechanical Properties ◽  
Cutting Tool ◽  
Solid Lubricants ◽  
Polished Surface ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Ceramic Cutting Tool ◽  
Micro Cracks ◽  
The Difference ◽  
Cutting Tool Materials

Al2O3/TiC ceramic tool materials with the addition of solid lubricants such as BN and CaF2 were produced by hot pressing. Effect of the solid lubricants on the microstructure and mechanical properties has been studied. Results showed that AlN phase resulted from the reaction of Al2O3 with BN was formed in Al2O3/TiC/BN composite after sintering. Significant micro-cracks resulted from the residual stress owing to the difference in the thermal expansion coefficient were found on the polished surface, and caused large mechanical properties degradation. While Al2O3/TiC/CaF2 composite showed higher flexural strength, fracture toughness, and hardness compared with that of Al2O3/TiC/BN composite owing its porosity absent and finer microstructure.

Recent Developments in Tool Materials for High Speed Machining

2004 ◽  
Vol 471-472 ◽  
pp. 438-442 ◽  
Author(s):  
Zhan Qiang Liu ◽  
Yi Wan ◽  
Xing Ai
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Shop Floor ◽  
High Speed Machining ◽  
High Productivity ◽  
Tool Materials ◽  
Recent Developments ◽  
Cutting Processes ◽  
Cutting Tool Materials ◽  
Selection Of

High-Speed Machining (HSM) is one of the emerging cutting processes, which is machining at a speed significantly higher than the speed commonly in use on the shop floor. In the last twenty years, high speed machining has received an important attention as a technological solution for high productivity to increase economic efficiency in manufacturing. The recent developments in cutting tool materials for high speed machining are reviewed in this paper. The appropriate applications of the high speed machining technology are presented. The research is great beneficial to the design and the optimal selection of tool materials for high speed machining.

The Application of FEA in High-Speed Cutting Tool

2011 ◽  
Vol 314-316 ◽  
pp. 1258-1261
Author(s):  
Lian Qing Ji ◽  
Kun Liu
Keyword(s):  
Titanium Alloy ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Cutting Temperature ◽  
Material Model ◽  
Friction Model ◽  
High Speed Cutting ◽  
Key Technologies

The history and application of the FEA are briefly presented in this paper. Several key technologies such as the building of material model, the establishment of the chip - tool friction model as well as meshing are described. Taking the high-speed cutting of titanium alloy (Ti - 10V - 2Fe - 3Al) as an example , reasonable cutting tools parameters are determined by simulating the influences of cutting temperature, cutting force on the tools parameters using FEA.

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