Application of a Cold ECAP to Magnesium Alloy (AZ31) by a Combination of Extrusion Process

2005 ◽  
Vol 486-487 ◽  
pp. 313-316 ◽  
Author(s):  
Jae Wan Song ◽  
Hee Taek Lim ◽  
Jeong Whan Han ◽  
Mok Soon Kim ◽  
Sun Keun Hwang
Keyword(s):  
Effective Strain ◽  
Three Dimensional ◽  
Az31 Alloy ◽  
Extrusion Process ◽  
New Combination ◽  
Compressive Yield Strength ◽  
Element Analysis ◽  
Combination Process ◽  
Angular Pressing ◽  
Von Mises

It is well known that magnesium alloys have difficulties in room temperature formability because of their HCP structure. As a basic approach to enhance a cold formability, a new combination process including an extrusion followed by a cold equal channel angular pressing (ECAP) was attempted. ECAP die has an inner die corner angle of 135 degree, the fillet angle of 45 degree and thickness of 5mm. A finite element analysis with a three-dimensional thermo-coupled elasto-plastic model was also carried out to understand the change of stress and strain during ECAP. Experiments showed that the AZ31 alloy, which is extruded at a ratio of 20 and is heat-treated at 350°C, was successful in a cold ECAP. From the simulated results, it was found that the effective strain gradually decreased from the inner die side (0.533) to the outer die side. This was confirmed by the analytical analysis via von Mises criterion. Furthermore, it also matched well with the experiments, which showed a uniform shear deformation band. It was also interesting to note that compressive yield strength was drastically increased, which is caused by the occurrence of numerous twins spread across the materials during a cold ECAP.

The Effect of Cold Equal Channel Angular Process on Texture of Magnesium Alloy (AZ31)

2006 ◽  
Vol 510-511 ◽  
pp. 498-501
Author(s):  
Hee Taek Lim ◽  
Jung Hoon Kang ◽  
Jeong Whan Han ◽  
Sun Keun Hwang ◽  
Won Yong Kim
Keyword(s):  
Magnesium Alloy ◽  
Room Temperature ◽  
Plastic Material ◽  
Effective Strain ◽  
Extrusion Direction ◽  
Hot Extrusion ◽  
Az31 Alloy ◽  
New Combination ◽  
Compressive Yield Strength ◽  
Ecap Process

In the present study, we have attempted to refine a microstructure of conventional AZ31 magnesium alloy using a new combination process including hot extrusion followed by a cold equal channel angular pressing (ECAP). ECAP die was specially designed with an inner die corner angle of 135 degree, the fillet angle of 45 degree and dimensional thermo-coupled elastro-plastic material model in order to understand the change of stress and strain of the deformed material after a cold ECAP. ECAP for the AZ31 alloy, which was extruded in the extrusion ratio 20 to 1 and heat-treated at 623K, was successfully carried out at room temperature. The uniform shear band obtained from experiment was well matched with the zone of effective strain more than 0.533 estimated from calculation. On the basis of the results, it is suggested that the room temperature ECAP makes microstructure to be refined and the basal plane to be rotated slightly from extrusion direction to axis direction. Compressive yield strength of AZ31 alloy can be enhanced up to twice in applying ECAP process. Hall-Petch relations do not fit to the experimental data This can be ascribed to the texture effect. Room temperature ECAP process is very promising in improving mechanical properties of AZ31 alloy in terms of grain refinement and texture control.

Effects of occlusal scheme on All-on-Four abutments, screws and prostheses: A three-dimensional finite element study

2020 ◽  
Author(s):  
Nurullah Türker ◽  
Hümeyra Tercanlı Alkış ◽  
Steven J Sadowsky ◽  
Ulviye Şebnem Büyükkaplan
Keyword(s):  
Finite Element ◽  
Three Dimensional ◽  
Good Prognosis ◽  
Von Mises Stress ◽  
Element Analysis ◽  
Group Function ◽  
Occlusal Contact ◽  
Maximum Deformation ◽  
Contact Points ◽  
Von Mises

An ideal occlusal scheme plays an important role in a good prognosis of All-on-Four applications, as it does for other implant therapies, due to the potential impact of occlusal loads on implant prosthetic components. The aim of the present three-dimensional (3D) finite element analysis (FEA) study was to investigate the stresses on abutments, screws and prostheses that are generated by occlusal loads via different occlusal schemes in the All-on-Four concept. Three-dimensional models of the maxilla, mandible, implants, implant substructures and prostheses were designed according to the All-on-Four concept. Forces were applied from the occlusal contact points formed in maximum intercuspation and eccentric movements in canine guidance occlusion (CGO), group function occlusion (GFO) and lingualized occlusion (LO). The von Mises stress values for abutment and screws and deformation values for prostheses were obtained and results were evaluated comparatively. It was observed that the stresses on screws and abutments were more evenly distributed in GFO. Maximum deformation values for prosthesis were observed in the CFO model for lateral movement both in the maxilla and mandible. Within the limits of the present study, GFO may be suggested to reduce stresses on screws, abutments and prostheses in the All-on-Four concept.

scholarly journals Biomechanical assessment of different fixation methods in mandibular high sagittal oblique osteotomy using a three-dimensional finite element analysis model

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Charles Savoldelli ◽  
Elodie Ehrmann ◽  
Yannick Tillier
Keyword(s):  
Finite Element ◽  
Stress Distribution ◽  
Three Dimensional ◽  
Von Mises Stress ◽  
Analysis Model ◽  
Element Analysis ◽  
Fixation Methods ◽  
Oblique Osteotomy ◽  
Von Mises

AbstractWith modern-day technical advances, high sagittal oblique osteotomy (HSOO) of the mandible was recently described as an alternative to bilateral sagittal split osteotomy for the correction of mandibular skeletal deformities. However, neither in vitro nor numerical biomechanical assessments have evaluated the performance of fixation methods in HSOO. The aim of this study was to compare the biomechanical characteristics and stress distribution in bone and osteosynthesis fixations when using different designs and placing configurations, in order to determine a favourable plating method. We established two finite element models of HSOO with advancement (T1) and set-back (T2) movements of the mandible. Six different configurations of fixation of the ramus, progressively loaded by a constant force, were assessed for each model. The von Mises stress distribution in fixations and in bone, and bony segment displacement, were analysed. The lowest mechanical stresses and minimal gradient of displacement between the proximal and distal bony segments were detected in the combined one-third anterior- and posterior-positioned double mini-plate T1 and T2 models. This suggests that the appropriate method to correct mandibular deformities in HSOO surgery is with use of double mini-plates positioned in the anterior one-third and posterior one-third between the bony segments of the ramus.

scholarly journals Pre-drilling and self-drilling pins screw-bone fixation stress interaction analysis induced by uniaxial compression loading

2019 ◽  
Vol 15 (1) ◽  
pp. 99-108
Author(s):  
Lim Pei Chee ◽  
Ruslizam Daud ◽  
Shah Fenner Khan Mohamad Khan ◽  
Nurul Alia Md Zain ◽  
Yazid Bajuri
Keyword(s):  
Uniaxial Compression ◽  
External Fixator ◽  
Bone Fractures ◽  
Interaction Analysis ◽  
Compressive Loading ◽  
Three Dimensional ◽  
Maximum Magnitude ◽  
Element Analysis ◽  
Compression Load ◽  
Von Mises

A newly designed Uniaxial external fixator which functions as a universal fixator in the application of all types of bone fractures is recently introduced by both Hospital Universiti Kebangsaan Malaysia (HUKM) and Universiti Malaysia Perlis (UniMAP). The Investigation is focused on identifying and measuring the performance in terms of strength or weakness of the fixator that is needed before the application to the human body. Hence, this research was conducted to determine the performance of Uniaxial external fixator which was based on geometry using different screw drilling techniques applied during an angled uniaxial compression load.  A three-dimensional fixator-bone was constructed using different screw inserting techniques which was then converted into ANSYS v14.5 for the purposes of conducting a finite element analysis (FEA).  Axial compressive loading with various degrees from 60 to 6300 N were applied to bone models to stimulate patient’s daily activities while 10 to 100 N were applied to fixator models for the purposes of reviewing environmental loading to fixator-bone models. Findings revealed that maximum magnitude which caused deformation for predrilling and self-drilling models were located at the highest pin-bone interaction. Conversely, the maximum magnitude of the von Mises strain and stress was located at the lowest pin-bone interaction by omitting the existence of fixator for both Case 1 and 2. There was no obvious difference in the comparison of both models in terms of deformation. However, predrilling models have higher strain and stress than self-drilling models. In sum, findings indicated that self-drilling models have better performance compared to the predrilling models.

Analysis of Displacement-Controlled Fretting Between a Hemisphere and a Flat Block in Elasto-Plastic Contacts

2018 ◽  
Vol 141 (3) ◽  
Author(s):  
Huaidong Yang ◽  
Itzhak Green
Keyword(s):  
Material Properties ◽  
Large Range ◽  
Three Dimensional ◽  
Fretting Wear ◽  
Von Mises Stress ◽  
Partial Slip ◽  
Ductile Material ◽  
Element Analysis ◽  
Metallic Contact ◽  
Von Mises

This work employs a three-dimensional (3D) finite element analysis (FEA) to investigate the fretting metallic contact between a deformable hemisphere and a deformable flat block. Fretting is governed by displacement-controlled action where the materials of the two contacting bodies are set to have identical properties; studied first is steel-on-steel and then copper-on-copper. At contact onset, a normal interference (indentation) is applied, which is then followed by transverse cyclic oscillations. A large range of coefficients of friction (COFs) is imposed at the interface. The results show that the maximum von Mises stress is confined under the contacting surface for small COFs; however, that maximum reaches the contacting surface when the COFs are sufficiently large. It is also shown that fretting under sufficiently large COFs forms large plastic strains in “ring” like patterns at the contacting surfaces. Junction growth is found where the contacting region is being stretched in the direction of the fretting motion. At large COFs, pileups show up at the edges of the contact. The fretting loops of the initial cycles are found along with the total work invested into the system. At certain interference, there exists a certain COF, which results in the largest work consumption. The magnitude of the COF is found to produce either partial slip (prone for fretting fatigue) or gross slip (prone for fretting wear). A scheme of normalization is proposed, and it is shown to be effective for the two said materials that have vastly different material properties. Hence, the normalized results may well characterize a range of contact scales (from micro to macro) of various ductile material pairs that behave in an elastic–plastic manner with strain hardening.

A comparative study between zirconia and titanium abutments on the stress distribution in parafunctional loading: A 3D finite element analysis

2020 ◽  
Vol 28 (6) ◽  
pp. 603-613 ◽  
Author(s):  
Efe Can Sivrikaya ◽  
Mehmet Sami Guler ◽  
Muhammed Latif Bekci
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Three Dimensional ◽  
Von Mises Stress ◽  
Principal Stresses ◽  
Element Analysis ◽  
Dimensional Finite Element ◽  
3D Fea ◽  
Von Mises ◽  
Three Dimensional Finite Element

BACKGROUND: Zirconia has become a popular biomaterial in dental implant systems because of its biocompatible and aesthetic properties. However, this material is more fragile than titanium so its use is limited. OBJECTIVES: The aim of this study was to compare the stresses on morse taper implant systems under parafunctional loading in different abutment materials using three-dimensional finite element analysis (3D FEA). METHODS: Four different variations were modelled. The models were created according to abutment materials (zirconia or titanium) and loading (1000 MPa vertical or oblique on abutments). The placement of the implants (diameter, 5.0 × 15 mm) were mandibular right first molar. RESULTS: In zirconia abutment models, von Mises stress (VMS) values of implants and abutments were decreased. Maximum and minimum principal stresses and VMS values increased in oblique loading. VMS values were highest in the connection level of the conical abutments in all models. CONCLUSIONS: Using conical zirconia abutments decreases von Mises stress values in abutments and implants. However, these values may exceed the pathological limits in bruxism patients. Therefore, microfractures may be related to the level of the abutment.

scholarly journals A three - dimensional finite element study on the stress distribution pattern of two prosthetic abutments for external hexagon implants

2013 ◽  
Vol 07 (04) ◽  
pp. 484-491 ◽  
Author(s):  
Wagner Moreira ◽  
Caio Hermann ◽  
Jucélio Tomás Pereira ◽  
Jean Anacleto Balbinoti ◽  
Rodrigo Tiossi
Keyword(s):  
Finite Element ◽  
Stress Distribution ◽  
Three Dimensional ◽  
Von Mises Stress ◽  
Element Analysis ◽  
Dimensional Finite Element ◽  
3D Fea ◽  
The One ◽  
Von Mises ◽  
Three Dimensional Finite Element

ABSTRACT Objective: The purpose of this study was to evaluate the mechanical behavior of two different straight prosthetic abutments (one- and two-piece) for external hex butt-joint connection implants using three-dimensional finite element analysis (3D-FEA). Materials and Methods: Two 3D-FEA models were designed, one for the two-piece prosthetic abutment (2 mm in height, two-piece mini-conical abutment, Neodent) and another one for the one-piece abutment (2 mm in height, Slim Fit one-piece mini-conical abutment, Neodent), with their corresponding screws and implants (Titamax Ti, 3.75 diameter by 13 mm in length, Neodent). The model simulated the single restoration of a lower premolar using data from a computerized tomography of a mandible. The preload (20 N) after torque application for installation of the abutment and an occlusal loading were simulated. The occlusal load was simulated using average physiological bite force and direction (114.6 N in the axial direction, 17.1 N in the lingual direction and 23.4 N toward the mesial at an angle of 75° to the occlusal plan). Results: The regions with the highest von Mises stress results were at the bottom of the initial two threads of both prosthetic abutments that were tested. The one-piece prosthetic abutment presented a more homogeneous behavior of stress distribution when compared with the two-piece abutment. Conclusions: Under the simulated chewing loads, the von Mises stresses for both tested prosthetic-abutments were within the tensile strength values of the materials analyzed which thus supports the clinical use of both prosthetic abutments.

Finite Element Analysis of Gold Bonding under Different Loading Conditions

2014 ◽  
Vol 607 ◽  
pp. 713-716
Author(s):  
Wen Liang Tang ◽  
Chun Yue Huang ◽  
Tian Ming Li ◽  
Ying Liang ◽  
Guo Ji Xiong ◽  
...  
Keyword(s):  
Finite Element ◽  
Three Dimensional ◽  
Element Model ◽  
Simulation Software ◽  
Bonding Time ◽  
Von Mises Stress ◽  
Bonding Pressure ◽  
Element Analysis ◽  
Von Mises ◽  
Three Dimensional Finite Element

In this paper, ANSYS-LSDYNA simulation software is used to build the three-dimensional finite element model of the ball bond and to get the Von Mises stress. The change of stress about the bump is researched which base on the model in different bonding pressure, bonding power and bonding time. The result show that: The stress increase with bonding pressure increase within a certain bonding pressure range, and then the stress will maintain a table number, however, the stress will continue to increase when the bonding pressure reach a certain value; increasing the bonding power, the area of lager stress will grow; prolonging the bonding time, the stress of the pad will increase with time, but when time increase to a certain value, the stress of the pad will not increase over time.

Optimization of Adhesively Bonded Spar-Wingskin Joints of Laminated FRP Composites Subjected to Pull-Off Load: A Critical Review

2020 ◽  
Vol 8 (1) ◽  
pp. 29-46
Author(s):  
S. Rakshe ◽  
S. V. Nimje ◽  
S. K. Panigrahi
Keyword(s):  
Three Dimensional ◽  
Von Mises Stress ◽  
Geometrical Parameters ◽  
Adhesively Bonded ◽  
Element Analysis ◽  
Frp Composites ◽  
Dimensional Finite Element ◽  
Materials Used ◽  
Von Mises ◽  
Three Dimensional Finite Element

A review on optimization of adhesively bonded spar-wingskin joint (SWJ) of laminated fiber reinforced polymer (FRP) composites subjected to pull-off load is presented in this article using three-dimensional finite element analysis. Von Mises stress components have been computed across the width of joint at different interfaces viz. load coupler-spar, and load coupler-wingskin interfaces. Further, the weight of SWJ structure is considered as the objective function which needs to be minimized for optimization. In the first step, the material and lamination scheme of the FRP composite materials used for SWJ are optimized, and, in the second step, the geometrical parameters have been optimized on the basis of minimum von Mises stress and weight. Further, the effects of the material, lamination scheme, and geometrical parameters on the von Mises stress and weight have been validated using the Analysis of Variance (ANOVA) approach as prescribed by the Taguchi method. The results show that the material and spar thickness are the most significant factors influencing von Mises stress. The weight analysis reveals that there is a significant effect of change in material and wingskin thickness on SWJ performance. Suitable design recommendations have been made for SWJ in terms of material, lamination scheme and geometrical parameters.

Effects of Gun Tube Profile and Sabot on Stresses and Velocity of Long Rod Penetrator

2005 ◽  
Vol 9 ◽  
pp. 109-116 ◽  
Author(s):  
J.B. Kim
Keyword(s):  
Three Dimensional ◽  
Von Mises Stress ◽  
Analysis Method ◽  
Type B ◽  
Element Analysis ◽  
Dynamic Finite Element Analysis ◽  
Curved Tube ◽  
Rod System ◽  
Long Rod ◽  
Von Mises

The paper describes the combined influences of the forward sabot diameter, sabot modulus, and L/D on the stress of the projectile rod traveling in the gun tube. Three types of gun tube profile were simulated. The first profile is perfectly straight. The second profile is monotonously curved tube only by gravity loads (Type A). The third is a changeful curved tube by gravity loads with imagined as-manufactures (Type B). Three-dimensional dynamic finite element analysis method was used for the sabot/rod system transiting in a gun tube. Numerical simulation results showed that the maximum von Mises stress due to in-bore behavior of the sabot/rod system could be decreased by changing the forward sabot diameter in a type B tube. The effect of tube centerline profile on the stress of the rod was analyzed for the conditions mentioned above. The von Mises stress of the rod in the changeful curved tube is as much as 10% higher than that in the straight or monotonously curved tube.

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