Fabrication of Sintered Compact from Aluminum Powder Coated with Tin Deposits by Magnetron DC Sputtering

2006 ◽  
Vol 530-531 ◽  
pp. 353-357
Author(s):  
Tsutomu Sonoda ◽  
Kenji Katou ◽  
Insu Jeon ◽  
Yasuo Yamada ◽  
Tadashi Asahina
Keyword(s):  
Mechanical Properties ◽  
Aluminum Powder ◽  
Vacuum Chamber ◽  
Convective Motion ◽  
Tensile Tests ◽  
Powder Coating ◽  
Aluminum Particles ◽  
Sintered Compact ◽  
Dc Sputtering ◽  
Tin Deposits

Fabrication of sintered compact from aluminum powder coated with tin deposits was examined, in order to enhance the bonding among the aluminum particles under the assistance of tin and thereby the sintering effect of the aluminum powder, aiming at improving the mechanical properties of sintered aluminum materials. For the coating of aluminum powder with tin deposits, the deposition of pure tin onto the aluminum particles was carried out by magnetron DC sputtering during the self-convective motion of the aluminum powder in a vacuum chamber. The tablet consisting of the aluminum powder coated with tin deposits was sintered at 650°C in a vacuum chamber for 2 hours, while the tablet consisting of non-coated aluminum powder was also sintered under the same condition for comparison. The sintered compact from the coated aluminum powder was solid and uniform, and its consolidation reached over 95% while that from non-coated aluminum powder was around 85%. According to tensile tests, the tensile strength of the sintered compact from the coated aluminum powder was 75.4N/mm2 while that from non-coated aluminum powder was 71.0N/mm2, and the elongation of the sintered compact from the coated aluminum powder reached over 20% while that from non-coated aluminum powder was around 10%. Therefore it was found that the consolidation and the mechanical properties of the sintered compact consisting of aluminum powder were considerably improved by this powder coating process.

Deposition of Sn-Al Onto Aluminum Powder in Its Self-Convective Motion by DC Sputtering

2005 ◽  
Vol 498-499 ◽  
pp. 23-27
Author(s):  
Tsutomu Sonoda ◽  
Akira Watazu ◽  
Kazumi Kato ◽  
Tadashi Asahina
Keyword(s):  
Low Temperature ◽  
Aluminum Powder ◽  
Pure Aluminum ◽  
Convective Motion ◽  
The Self ◽  
Al Alloy ◽  
Aluminum Particles ◽  
Dc Sputtering ◽  
Al Composite ◽  
Highly Uniform

The deposition of Sn-5wt.%Al alloy onto pure aluminum powder in its self-convective motion by magnetron DC sputtering was examined in order to prepare Al-Sn composite particles, aiming not only at the development of highly uniform sintered binary compact materials but also at the improvement of the bonding between the aluminum particles after sintering at low temperature such as 250°C. The self-convection phenomenon of the aluminum powder in the vacuum chamber occurred when a perpendicular vibration was applied to the powder. The sputter-deposition of the Sn-Al alloy was carried out during the self-convection of the aluminum powder. Under SEM and according to EPMA analysis, as well as according to thermal analysis with DSC, it was confirmed that the obtained particles were coated with the Sn-Al deposits. Therefore it was found that Sn-Al composite powder could be produced by this processing, and thereby not only the development of highly uniform sintered binary compact materials but also the improvement of the bonding between the aluminum particles after sintering at low temperature were expected.

Porous Structure and Mechanical Properties of the Cellular Metallic Materials Fabricated by Sintering Al Powder Coated with Sn

2008 ◽  
Vol 591-593 ◽  
pp. 277-281 ◽  
Author(s):  
Tsutomu Sonoda ◽  
Kiyotaka Katou ◽  
Tadashi Asahina
Keyword(s):  
Mechanical Properties ◽  
Porous Structure ◽  
Porous Materials ◽  
Aluminum Powder ◽  
Composite Powder ◽  
Pure Aluminum ◽  
Convective Motion ◽  
Sputter Deposition ◽  
Sintered Compact ◽  
Porous Aluminum

The deposition of pure tin onto pure aluminum powder in its self-convective motion by magnetron DC sputtering was examined in order to prepare Al-Sn composite powder and thereby to improve the sintering of the aluminum particles, aiming at the development of highly structure-controlled porous aluminum materials. The fabrication of porous aluminum materials was carried out by space-holder method using the prepared Al-Sn composite powder in ordinary powder metallurgy processing. The effects of the sputterdeposition of tin on porous structure and mechanical properties of the sintered compact were investigated. It was found that the porous structure of the sintered porous materials with the porosity 80% was better regulated by the sputter-deposition, compared to that without the deposition. Regarding their compressive properties, it was found that the plateau stress of the sintered porous materials reached by the sputter-deposition twice as high as that without the deposition. Therefore it was concluded that coating of aluminum powder with tin deposits enables the porous-structure to be controlled more effectively in fabricating sintered highly porous aluminum materials, as well as improves their mechanical property.

scholarly journals Synthesis, Properties, and Biodegradability of Thermoplastic Elastomers Made from 2-Methyl-1,3-propanediol, Glutaric Acid and Lactide

Life ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 43
Author(s):  
Lamya Zahir ◽  
Takumitsu Kida ◽  
Ryo Tanaka ◽  
Yuushou Nakayama ◽  
Takeshi Shiono ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Glass Transition ◽  
Transition Temperature ◽  
Glass Transition Temperature ◽  
Glutaric Acid ◽  
Triblock Copolymers ◽  
Tensile Tests ◽  
Thermoplastic Elastomers ◽  
Proteinase K ◽  
Synthesis Properties

An innovative type of biodegradable thermoplastic elastomers with improved mechanical properties from very common and potentially renewable sources, poly(L-lactide)-b-poly(2-methyl-1,3-propylene glutarate)-b-poly(L-lactide) (PLA-b-PMPG-b-PLA)s, has been developed for the first time. PLA-b-PMPG-b-PLAs were synthesized by polycondensation of 2-methyl-1,3-propanediol and glutaric acid and successive ring-opening polymerization of L-lactide, where PMPG is an amorphous central block with low glass transition temperature and PLA is hard semicrystalline terminal blocks. The copolymers showed glass transition temperature at lower than −40 °C and melting temperature at 130–152 °C. The tensile tests of these copolymers were also performed to evaluate their mechanical properties. The degradation of the copolymers and PMPG by enzymes proteinase K and lipase PS were investigated. Microbial biodegradation in seawater was also performed at 27 °C. The triblock copolymers and PMPG homopolymer were found to show 9–15% biodegradation within 28 days, representing their relatively high biodegradability in seawater. The macromolecular structure of the triblock copolymers of PLA and PMPG can be controlled to tune their mechanical and biodegradation properties, demonstrating their potential use in various applications.

Comprehensive study on mechanical properties of coated biaxial warp-knitted fabrics

2021 ◽  
pp. 073168442110204
Author(s):  
Bin Yang ◽  
Yingying Shang ◽  
Zeliang Yu ◽  
Minger Wu ◽  
Youji Tao ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Failure Modes ◽  
Least Squares Method ◽  
Tensile Tests ◽  
Tensile Creep ◽  
Base Layer ◽  
Sustained Load ◽  
Uniaxial Tensile ◽  
Membrane Structures ◽  
Knitted Fabrics

In recent years, coated fabrics have become the major material used in membrane structures. Due to the special structure of base layer and mechanical properties, coated biaxial warp-knitted fabrics are increasingly applied in pneumatic structures. In this article, the mechanical properties of coated biaxial warp-knitted fabrics are investigated comprehensively. First, off-axial tensile tests are carried out in seven in-plane directions: 0°, 15°, 30°, 45°, 60°, 75°, and 90°. Based on the stress–strain relationship, tensile strengths are obtained and failure modes are studied. The adaptability of Tsai–Hill criterion is analyzed. Then, the uniaxial tensile creep test is performed under 24-h sustained load and the creep elongation is calculated. Besides, tearing strengths in warp and weft directions are obtained by tearing tests. Finally, the biaxial tensile tests under five different load ratios of 1:1, 2:1, 1:2, 1:0, and 0:1 are carried out, and the elastic constants and Poisson’s ratio are calculated using the least squares method based on linear orthotropic assumption. Moreover, biaxial specimens under four load ratios of 3:1, 1:3, 5:1, and 1:5 are further tensile tested to verify the adaptability of linear orthotropic model. These experimental data offer a deeper and comprehensive understanding of mechanical properties of coated biaxial warp-knitted fabrics and could be conveniently adopted in structural design.

scholarly journals Influence of Hydrostatic Extrusion on the Mechanical Properties of the Model Al-Mg Alloys

2021 ◽  
Author(s):  
Aleksandra Towarek ◽  
Wojciech Jurczak ◽  
Joanna Zdunek ◽  
Mariusz Kulczyk ◽  
Jarosław Mizera
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Tensile Strength ◽  
Microstructural Analysis ◽  
Tensile Tests ◽  
Hydrostatic Extrusion ◽  
Microstructure Formation ◽  
Initial State ◽  
Degree Of Deformation ◽  
Al Mg Alloys

AbstractTwo model aluminium-magnesium alloys, containing 3 and 7.5 wt.% of Mg, were subjected to plastic deformation by means of hydrostatic extrusion (HE). Two degrees of deformation were imposed by two subsequent reductions of the diameter. Microstructural analysis and tensile tests of the materials in the initial state and after deformation were performed. For both materials, HE extrusion resulted in the deformation of the microstructure—formation of the un-equilibrium grain boundaries and partition of the grains. What is more, HE resulted in a significant increase of tensile strength and decrease of the elongation, mostly after the first degree of deformation.

scholarly journals Mimicking the Mechanical Properties of Aortic Tissue with Pattern-Embedded 3D Printing for a Realistic Phantom

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5042
Author(s):  
Jaeyoung Kwon ◽  
Junhyeok Ock ◽  
Namkug Kim
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
3D Printing ◽  
Mechanical Characteristics ◽  
Aortic Wall ◽  
Tensile Tests ◽  
Human Aorta ◽  
Aortic Tissue ◽  
Medical Field ◽  
Base Materials

3D printing technology has been extensively applied in the medical field, but the ability to replicate tissues that experience significant loads and undergo substantial deformation, such as the aorta, remains elusive. Therefore, this study proposed a method to imitate the mechanical characteristics of the aortic wall by 3D printing embedded patterns and combining two materials with different physical properties. First, we determined the mechanical properties of the selected base materials (Agilus and Dragonskin 30) and pattern materials (VeroCyan and TPU 95A) and performed tensile testing. Three patterns were designed and embedded in printed Agilus–VeroCyan and Dragonskin 30–TPU 95A specimens. Tensile tests were then performed on the printed specimens, and the stress-strain curves were evaluated. The samples with one of the two tested orthotropic patterns exceeded the tensile strength and strain properties of a human aorta. Specifically, a tensile strength of 2.15 ± 0.15 MPa and strain at breaking of 3.18 ± 0.05 mm/mm were measured in the study; the human aorta is considered to have tensile strength and strain at breaking of 2.0–3.0 MPa and 2.0–2.3 mm/mm, respectively. These findings indicate the potential for developing more representative aortic phantoms based on the approach in this study.

scholarly journals Strength Enhancement of Superduplex Stainless Steel Using Thermomechanical Processing

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1094
Author(s):  
M. A. Lakhdari ◽  
F. Krajcarz ◽  
J. D. Mithieux ◽  
H. P. Van Landeghem ◽  
M. Veron
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Thermomechanical Processing ◽  
Tensile Tests ◽  
Image Correlation ◽  
Strength Enhancement ◽  
Industrial Material ◽  
Superduplex Stainless Steel ◽  
The Impact ◽  
Strength Improvement

The impact of microstructure evolution on mechanical properties in superduplex stainless steel UNS S32750 (EN 1.4410) was investigated. To this end, different thermomechanical treatments were carried out in order to obtain clearly distinct duplex microstructures. Optical microscopy and scanning electron microscopy, together with texture measurements, were used to characterize the morphology and the preferred orientations of ferrite and austenite in all microstructures. Additionally, the mechanical properties were assessed by tensile tests with digital image correlation. Phase morphology was not found to significantly affect the mechanical properties and neither were phase volume fractions within 13% of the 50/50 ratio. Austenite texture was the same combined Goss/Brass texture regardless of thermomechanical processing, while ferrite texture was mainly described by α-fiber orientations. Ferrite texture and average phase spacing were found to have a notable effect on mechanical properties. One of the original microstructures of superduplex stainless steel obtained here shows a strength improvement by the order of 120 MPa over the industrial material.

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