Microstructural Evolution and Creep of an Al-0.2wt.%Sc Alloy after Equal-Channel Angular Pressing

2008 ◽  
Vol 584-586 ◽  
pp. 846-851 ◽  
Author(s):  
Petr Král ◽  
Jiří Dvořák ◽  
Vàclav Sklenička

Experiments were conducted on an Al-0.2wt.%Sc alloy to evaluate the effect of equalchannel angular pressing (ECAP) on its creep behaviour. ECAP was conducted at room temperature with a die that had an internal angle of 90° between the two parts of the channel. The subsequent extrusion passes were performed by route BC up to 8 ECAP passes. Creep tests in tension were performed on the as-pressed samples at 473 K under an applied stress range between 10 to 50 MPa. For comparison purposes, some creep tests were performed also on the unpressed alloy. Following ECAP and creep testing, samples were prepared for examination by means of transmission electron microscopy (TEM) and scanning electron microscopy (SEM) equipped with an electron back scattering diffraction (EBSD) unit. The observation of the surface of the ECAPed samples after creep exposure showed the occurrence of mesoscopic shear bands. The EBSD data reveal that these bands are separated by high angle grain boundaries. The creep resistance of an alloy is a little decreased after one ECAP pass. However, successive ECAP pressing lead to a noticeable decrease of the creep properties. Thus, the Al-0.2wt.%Sc alloy processed by 8 ECAP passes exhibited faster creep rate by about two and/or three orders of magnitude than the unpressed alloy when creep testing at 473 K and at the same applied stress. The detrimental effect of ECAP on the creep resistance is probably a consequence of a synergetic effect of mesoscopic sliding of groups of grains along shear bands, more intensive grain boundary sliding and creep cavitation in creep of the ultrafine-grained material.

2007 ◽  
Vol 539-543 ◽  
pp. 2904-2909 ◽  
Author(s):  
Vàclav Sklenička ◽  
Jiří Dvořák ◽  
Marie Kvapilová ◽  
Milan Svoboda ◽  
Petr Král ◽  
...  

This paper examines the effect of equal-channel angular pressing (ECAP) on creep behaviour of pure aluminium, binary Al-0.2wt.%Sc alloy and ternary Al-3wt.%Mg-0.2wt.%Sc alloy. The ECAP was conducted at room temperature with a die that had a 90° angle between the channels and 8 repetitive ECAP passes followed route BC. Constant stress compression creep tests were performed at 473 K and stresses ranging between 16 to 80 MPa on ECAP materials and, for comparison purposes, on the initial coarse-grained materials. The results showed that the creep resistance of the ECAP processed Al-Sc and Al-Mg-Sc alloys was markedly deteriorated with respect to unpressed coarse-grained materials.


2010 ◽  
Vol 667-669 ◽  
pp. 821-826 ◽  
Author(s):  
Jiří Dvořák ◽  
Petr Král ◽  
Marie Kvapilová ◽  
Milan Svoboda ◽  
Vàclav Sklenička

A dispersion-strengthened Cu-0.2 wt.% Zr alloy was subjected to equal-channel angular pressing (ECAP) at room temperature for up to 12 passes through route BC using a die having a channel angle of 90°. The microstructural investigations were performed using both transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Tensile creep tests were conducted at temperature 673 K and at the applied stress in the range from 80 to 180 MPa. The migration of boundaries and subsequent grain growth were restricted by Cu9Zr2 precipitates. The study was performed in order to evaluate the effects of severe plastic deformation and precipitation on creep behaviour and microstructure of the pressed alloy. It was found that creep behaviour is strongly dependent on number of ECAP passes. The pressed alloy after up to 4 ECAP passes exhibited a considerable improvement in creep properties in comparison with the unpressed alloy.


2013 ◽  
Vol 753 ◽  
pp. 46-49 ◽  
Author(s):  
Petr Král ◽  
Jiří Dluhoš ◽  
Pavel Peřina ◽  
Tomáš Barták

Experiments were conducted to determine microstructure changes occurring during thermal exposure in metals processed by equal-channel angular pressing (ECAP). The ECAP pressing was performed at room temperature by route Bc. Static annealing and constant load creep tests in tension were conducted at 0.3-0.5 Tm. The microstructure was examined by scanning electron microscope combined with focus ion beam - TESCAN LYRA 3 equipped with electron back scatter diffraction (EBSD). It was found that creep behaviour is influenced by synergetic effect of additional creep mechanisms like grain boundary sliding, more intensive diffusion processes or recrystallization.


Metals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 877 ◽  
Author(s):  
Vagner Gobbi ◽  
Silvio Gobbi ◽  
Danieli Reis ◽  
Jorge Ferreira ◽  
José Araújo ◽  
...  

Superalloys are used primarily for the aerospace, automotive, and petrochemical industries. These applications require materials with high creep resistance. In this work, evaluation of creep resistance and microstructural characterization were carried out at two new nickel intermediate content alloys for application in aerospace industry and in high performance valves for automotive applications (alloys VAT 32 and VAT 36). The alloys are based on a high nickel chromium austenitic matrix with dispersion of intermetallic L12 and phases containing different (Nb,Ti)C carbides. Creep tests were performed at constant load, in the temperature range of 675–750 °C and stress range of 500–600 MPa. Microstructural characterization and failure analysis of fractured surfaces of crept samples were carried out with optical and scanning electron microscopy with EDS. Phases were identified by Rietveld refinement. The results showed that the superalloy VAT 32 has higher creep resistance than the VAT 36. The superior creep resistance of the alloy VAT 32 is related to its higher fraction of carbides (Nb,Ti)C and intermetallic L12 provided by the amount of carbon, titanium, and niobium in its chemical composition and subsequent heat treatment. During creep deformation these precipitates produce anchoring effect of grain boundaries, hindering relative slide between grains and therefore inhibiting crack formation. These volume defects act also as obstacles to dislocation slip and climb, decreasing the creep rate. Failure analysis of surface fractures of crept samples showed intergranular failure mechanism at crack origin for both alloys VAT 36 and VAT 32. Intergranular fracture involves nucleation, growth, and subsequent binding of voids. The final fractured portion showed transgranular ductile failure, with dimples of different shapes, generated by the formation and coalescence of microcavities with dissimilar shape and sizes. The occurrence of a given creep mechanism depends on the test conditions. At creep tests of VAT 32 and VAT 36, for lower stresses and higher temperature, possible dislocation climb over carbides and precipitates would prevail. For higher stresses and intermediate temperatures shear mechanisms involving stacking faults presumably occur over a wide range of experimental conditions.


2006 ◽  
Vol 503-504 ◽  
pp. 603-608
Author(s):  
Koji Inoke ◽  
Kenji Kaneko ◽  
Z. Horita

A significant change in microstructure occurs during the application of severe plastic deformation (SPD) such as by equal-channel angular pressing (ECAP). In this study, intense plastic strain was imposed on an Al-10.8wt%Ag alloy by the ECAP process. The amount of strain was controlled by the numbers of passes. After 1 pass of ECAP, shear bands became visible within the matrix. With increasing numbers of ECAP passes, the fraction of shear bands was increased. In this study, the change in microstructures was examined by three-dimensional electron tomography (3D-ET) in transmission electron microscopy (TEM) or scanning transmission electron microscopy (STEM). With this 3D-ET method, it was possible to conduct a precise analysis of the sizes, widths and distributions of the shear bands produced by the ECAP process. It is demonstrated that the 3D-ET method is promising to understand mechanisms of microstructural refinement using the ECAP process.


2010 ◽  
Vol 667-669 ◽  
pp. 897-902 ◽  
Author(s):  
Vàclav Sklenička ◽  
Petr Král ◽  
Jiří Dvořák ◽  
Marie Kvapilová ◽  
Megumi Kawasaki ◽  
...  

Despite intensive research efforts in precipitation-strengthened alloys processed by equal-channel angular pressing (ECAP), so far only a few investigations have been conducted on their creep behaviour and the results from these studies are controversial. This paper examines these differences and evaluates some factors influencing the creep resistance of the binary Al-0.2%Sc and Cu-0.2% Zr alloys processed by ECAP.


2011 ◽  
Vol 213 ◽  
pp. 492-496 ◽  
Author(s):  
Ting Qu Li ◽  
Yong Bing Liu ◽  
Zhan Yi Cao ◽  
Li Ren Cheng ◽  
Dong Mei Jiang

The Mg-5Li-3Al-1.5Zn-2RE (LaPrCe) alloy was prepared by hot-chamber extrusion process after casting. The alloy consists of α-Mg solid solution and intermetallic phases (Al11RE3 phase and Al2RE phase). The microstructural analysis of the alloy reveals the correlation between microstructure and creep properties. The stress exponent of n varies from 4.25 to 6.23, and the activation energy varies from 104 to 134 kJ/mol. There is a transition between dislocations climb dominated creep mechanism and dislocation creep controlled by non-basal planes slip. Tensile creep tests were combined with detailed transmission electron microscopy in order to characterize the Al11RE3 phase, which had thermal stability at 448K during the creep test. The dislocations pinned and cross-slip dislocations were observed.


2014 ◽  
Vol 59 (1) ◽  
pp. 329-334 ◽  
Author(s):  
T. Rzychoń ◽  
B. Adamczyk-Cieślak

Abstract Microstructure and creep properties of cast Mg-Al-Ca-Sr alloys have been investigated. The microstructure was characterized using light microscopy, scanning and transmission electron microscopy. Phase identification was made by EBSD technique and by SAED analysis. The measurement of volume fraction of intermetallic phases was performed using quantitative metallography. Creep tests were performed at 180°C and at applied stress between 45 and 90 MPa. Microstructure of tested alloys composed of α-Mg grains and intermetallic compounds in the interdendritic regions. It was found that the addition of calcium and strontium improves creep resistance at 180°C.


2010 ◽  
Vol 638-642 ◽  
pp. 2285-2290 ◽  
Author(s):  
Maurizio Maldini ◽  
Giuliano Angella ◽  
Valentino Lupinc

The creep behaviour of the solid solution strengthened nickel-based superalloy Haynes 230 has been investigated under constant load and temperature conditions on as received, after conventional solution treatment, and on overaged conditions. The experimental results have shown a very strong dependence of the creep curve shape with the applied stress/temperature: in the tests performed at high stresses/low temperatures, the primary/decelerating stage takes an important portion of the creep curve. At these test conditions, the accelerating creep is mainly caused by the increase of the applied stress with the strain as it happens in constant load creep tests. In the tests performed at low stresses/high temperatures, the primary stage is very small and the following accelerating creep is characterized by different accelerating creep stages. The analysis of the creep curves on the as received and overaged alloys, has shown that a large portion of the accelerating creep at low stresses/high temperatures is caused by microstructural instability.


2010 ◽  
Vol 654-656 ◽  
pp. 496-499 ◽  
Author(s):  
Dong Yi Seo ◽  
Scott Bulmer ◽  
H. Saari ◽  
Han Liang Zhu ◽  
Peter Au

Pre-alloyed powders with a nominal composition of Ti-48Al-2Cr-2Nb+1W were consolidated by hot isostatic pressing (HIP). After the HIP process, a step cooled heat treatment (SCHT) with a carefully controlled cooling rate was applied to homogenize the HIP’ed microstructure and produce a fully lamellar microstructure. Following the SCHT, various isothermal aging at 950 °C and step aging processes form interfacial precipitates at the lamellar interfaces. The morphology, size, and distribution of the precipitates are dependent on the aging condition. Creep tests were carried out in air at 760 °C and 276 MPa to investigate the effect of interfacial precipitates. Primary creep resistance and creep life of the 8 and 144 hr aged conditions are improved substantially compared to the unaged condition due to the existence of the interfacial precipitates. However, the step aging process improves the creep resistance only slightly, probably because of the size and distribution differences of the interfacial precipitates compared to the 144 hr aged condition. Microstructure control is important since it has a substantial influence on creep behavior, especially primary creep resistance.


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